Lenze 8615E Bedienungsanleitung

EDB8600UE00387996Operating InstructionsFrequency inverters8600 series

82 Technical data2.1 General dataMains voltage: 3 x 480 V AC, 45 to 65 HzPermissible voltage range: 330 ... 528 V(alternatively 470 to 740 V DC suppl

987.2.2 I²⋅t monitoringThe motor temperature can be calculated and monitored by theinverter. Set the motor monitoring as follows:• Enter the motor fr

998 Display functions8.1 Code setAll codes in the inverter are arranged in different code sets. Withfactory setting, the standard code set is activat

1008.3 Display of actual valuesUnder codes C050 to C054 you can read different actual values.Code Act. value DisplayC050 Output frequency absolute in

1019 Code tableThe following table shows which settings you can enter under whichcodes. For detailed explanations of the codes and their possiblefunc

102Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC008 Output signaldigitalfrequency-0- Output of input signa

103Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC025 Preselection:Encoder-1- Analog input X1/terminals 1/2-

104Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC046 Set-value 1 With relative set-value inputxx% -100%...1

105Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC086* Motor framesize-0- Size 71, self-ventilated-1- Size

106Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC108 Gain for C110 1.00 -10.00...+10.00(in steps of 0.01)ON

107Code Name Parameter(Factory settings are printed in bold)Acceptance seepageYoursettingsC119 Preselection:Monitoring-0- Digital input TRIP set-1- P

92.2 DimensionsgkifgcbdhBottom viewaeType ammbmmcmmdmmemmfmmgmmhmmimmkmmWeightkg8601-05 204 330 185 315 180 295 6.5 8 21 20 7.08606-07 269 415 242 39

108Code Name Parameter(Factory setting printed in bold)Acceptance seepageYoursettingsC210* Preselection:Process step-1- Process step 1-2- Process ste

10910 Serial interfacesThe frequency inverters can communicate with superimposed hosts(PLC and PC) and the Lenze operating units 323 and 324 via thes

11010.2 LECOM2 interface (option)For more sophisticated applications, you can use a field busconnecting interface. In the programming section, this i

11110.3.5Baud rate (LECOM1)Under code C125 you can enter different baud rates.Code Parameter MeaningC125 -0--1--2--3-9600 baud4800 baud2400 baud1200

11210.3.9High resolution dataUnder codes C380 to C382 you can enter very precise set-valueand feedback with a resolution of 14 bit plus sign.Set-valu

11310.4 Attribute tableIf you want to write programs yourself, the following table gives youinformation for the serial communication via LECOM1 (LECO

114Code DS P/S DT DE DL LCM-R/W LCM1Form.AIF-PZDLCM2IndexC000 E P FIX32 1 4 Ra VD - 24575C001 E - FIX32 1 4 Ra/W VD - 24574C002 E P FIX32 1 4 Ra/W VD

115Code DS P/S DT DE DL LCM-R/W LCM1Form.AIF-PZDLCM2IndexC098 E P FIX32 1 4 Ra/W VD - 24477C099 E P VS 1 6 Ra VS - 24476C100 E P FIX32 1 4 Ra/W VD -

116

117Service1 Fault indicationWhen a fault occurs, the operation of the frequency inverter isimmediately interrupted and the signal "ready" i

102.4 Application as directedThe controllers of the 8600 series are electrical equipment intendedfor installation in control cabinets of high power p

118List of fault indicationsDisplay onkeypadDisplay onhostFault Cause Remedy--- 0 no faultOC1 11 Short circuit/˝Earth faultShort circuit/earth fault

1192 WarningA warning is displayed automatically under C067. During a warningthe signal "ready" is removed, however, the operation of thefr

1204 Checking the power stageThe measurements described below are to be carried out only byskilled specialists. Use a digital voltmeter. The measurin

121IndexAAcceleration time, 72Additional, 82Additional, Enabling with control viakeypad or LECOM, 83Additional,Programming, 82Additional. Enabling wi

122EElectrical installation, 20EMC directivePurpose, 11Energy sharing, 34Extended code set, 99External fault, 118FFactory settingMonitor outputs, 89F

123MMagnetizing current control (I0 control), 67Main set-valueRamp generator, 72Mains chokes, 40Advantages, 40Manufacturer’s declaration, 15Mechanica

124QQuick stop, 58RRamp generatorInput = 0 (RFG/E=0), 84Input = 0, Keypad or LECOM, 84Input = 0, Terminal control, 84S-shaped characteristic, 93Stop,

112.5 CE conformityWhat is the purpose of the EC directives?EC directives are issued by the European Council and are intendedfor the determination of

122.5.1 EC Declaration of Conformity ´95 for the purpose of the ECLow-Voltage Directive (73/23/EEC)amended by: CE mark directive (93/68/EEC)The contr

132.5.2 EC Declaration of Conformity ´95 for the purpose of the ECdirective relating to Electromagnetic Compatibility(89/336/EEC)amended by: 1st amen

14Considered basic standards for the test of noise immunity:Basic standard Test Limit valueIEC 801-2 /91 Electrostatic dischargeon housing and heat

152.5.3 Manufacturer’s Declaration for the purpose of the EC directiverelating to machinery (89/392/EEC)amended by: 1st amended directive (91/368/EEC

163 Application-specific controller selection3.1 Applications with extreme overload, peak torque up to 230% of the rated motor torque− For applicatio

173.2 Applications with high overload, peak torque up to 170% of the rated motor torque− For applications which require a standard overload behaviour

These Operating Instructions are valid for controllers with the nameplate data:8601 E.6x.6x8602 E.6x.6x8603 E.6x.6x8604 E.6x.6x8605 E.6x.6x8606 E.6x.6

183.3 Application with medium overload, peak torque up to 135% of the rated motor torque− For applications where only small starting and overload tor

194 Installation4.1 Mechanical installation• These frequency inverters must only be used as built-in units.• Install the inverter vertically with the

204.2 Electrical installation• The drive controllers are equipped with electrostaticallyendangered components. The service and maintenancepersonnel m

214.2.1 Motor protectionThe units do not have a full motor protection.For monitoring the motor temperature PTCs or thermal contactscan be used.The co

224.2.3 CE-typical drive systemComponents of the CE-typical drive sytemSystem components SpecificationController Unit types 8600For type designation

23Installation• Connect the inverter, mains filter, and mains choke to thegrounded mounting plate. Zinc-coated mounting plates allow apermanent conta

24Part of the CE-typical drive system on mounting platePaint-free bare metalcontact surfacesPE barPE connectionPEMains chokeMains filterControllerL1

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265 Wiring5.1 Power connectionsK1K1RBL3NPEL1L2L1 L2 L3K1K1K1123;;PEBR1BR24567OFFONRBϑ3~PE+UG-UGPEPEL1 L2 L3L1 L2 L3PE+UGPEU V WU1 V1 W1V WU-UG1Cabl

275.1.1 Tightening torques of the power terminalsType 8601...8605 8606, 8607 8608...8611 8612, 8613 8614, 8615Tighteningtorque0.6...0.8 Nm(5.3...7.1

1How to use these OperatingInstructions...To locate information on specific topics, simply refer to the table ofcontents at the beginning and to the

285.2.1 Analog inputs and outputs123478910606263168k168k168k100k100k47k250RS1/4+10V7mA-10V7mAX4 R > 2.2k R > 4.7kGNDGND++X1Set-value 2Fe

295.2.3 Description of the analog inputs and outputsAnalog inputsTerminal Switch setting Use(factory setting)Level/Resolution Parametersetting seepag

305.2.5 Digital inputs and outputsThe functions for the digital inputs and outputs shown below arefactory-set. To switch the signal cables, only use

31Internal voltage supply (15V)Inputs:Input voltage: 0 to 30 VLOW signal: 0 to 5 VHIGH signal: 13 to 30 VInput current: for 15 V 5 mA per inputOutput

325.2.6 Description of the digital inputs and outputsDigital inputsTerminal Use(factory setting)Signal foractivationProgramming seepage20 Supply volt

335.2.7 Frequency output 6⋅ fdIf you want to display, for example, the output frequency or thespeed of the drive via a digital display device, you ca

345.3 Operation with DC bus supply5.3.1 Connection of several drives for energy-sharingDrives which are supplied by a three-phase voltage can also be

355.4 ScreeningsCable screenings increase the noise immunity of the drive systemand reduce the interfering radiation.The power and control terminals

366 AccessoriesAccessories are not included in the scope of supply.6.1 Brake resistorsIn the generator mode, e.g. when decelerating the drive, themac

376.1.1 Selection of the brake resistor• The following combinations ensure- a maximum braking time of 15 seconds- a maximum relative duty time of 10%

2General safety and operating instructions for drive convertersin conformity with the Low-Voltage Directive 79/23/EEC1. GeneralIn operation, drive co

38• If the above conditions do not apply, you can determine thesuitable brake resistor as follows:1. Determine the resistance:[][][]Wpower brakepeak

396.1.3 Technical data of brake resistorsAll listed brake resistors are equipped with an integratedtemperature monitoring. The brake contact which is

40Moulded module resistors on heat sinkcadbgekResistor DimensionsResistanceΩOrder number ammbmmcmmdmmemmgmmkmm370 ERBM370R150W 80 240 70 225 95 5 7.5

416.2.1 Selection of the mains choke• The set permanent power of the inverter is the reference for thecombination.Operation at rated power (factory s

426.2.2 Technical data of mains chokesfmcadbnekMainschokeOrder number ammbmmcmmdmmemmfmmkmmmmmnmmWeightkg7A / 2.5mH ELN3-0250H007 120 61 84 45 130 10

436.3 Motor filterAdvantages of using a motor filter:• The motor filter reduces capacitive currents caused by parasiticcable capacitances.• The slope

446.3.1 Technical data of motor filtercebdaDesign AdafcebDesign BFilter type Order number a b c d e f WeightDesign Rated current mm mm mm mm mm mm kg

456.4 Motor voltage filterAdvantages of using a motor supply filter:• Sinusoidal output voltages to supply electronic devices.Please note:• Install t

466.4.1 Technical data of motor supply filtersdacebDesign AadgbceDesign BFilter type Order number a b c d e g WeightDesign Rated current mm mm mm mm

476.5 Cable protectionCable protecting fuses for recommended cross-sections:Inverter type 8601 - 03 8604, 05 8606, 07 8608, 09Rated fuse current 16 A

3Contents3ODQQLQJ )HDWXUHVRIWKHLQYHUWHUVHULHV  7HFKQLFDOGDWD 2.1 General data 82.2 Dimensions 92.3 Scope of supply 92.4 Application as

486.6 RFI filtersAdvantage of using a RFI filter:• Reduction of high-frequent radio interference.Please note:• Because of the generation of leakage c

496.6.2 Technical data of RFI filtersfedacbgcgbedafDesign A Design B Filter type Order number a b c d e f g m WeightDesign Rt. current mm m

507 Accessories for networkingWe will be pleased to send you further information detailing theseaccessories on request.7.1 Connecting module 2110IB−

517.3 Connecting elements for optical fibre cables−LECOM-LILenze offer a series of specially designed connection accessoriesfor the inverters, in ord

528 Initial switch-onWhich settings are necessary for the drive to operate?After mains connection the inverter is ready to operate after approx.0.5 s

53Parameter setting1 KeypadPlain text displayPRGSH STPRDYIMPLENZE 8600UMRICHTERmaxIOperating keysDisplay of status:Ready for operation (LED green)Ima

542 Basic control operationsProgramming of the frequency inverter enables the drive to beadapted to your application. The possible settings are arran

55The arrow position marks whether you are in the code or in theparameter level.→ C050 0. 0 HzOut put f r equency Press, until C011 is displayed→ C01

562.1.1 Parameter setting by two codesSome parameters are set by two codes. A preselection code isused to select the parameter which is to be changed

573 Basic settings3.1 Operating modeThe inverters of the 8600 series offer different interfaces. Fromthese you can select each one for control and pr

4 $FFHVVRULHV 6.1 Brake resistors 366.1.1 Selection of the brake resistor 376.1.3 Technical data of brake resistors 396.2 Mains chokes 406.2.1 Sel

583.1.1 Controller enableDepending on the selected operating mode (C001) differentprocedures are necessary to enable the controller.Terminal control,

59In case of control via the keypad or the LECOM interface, quickstop can also be (de-)activated via C042.Code Parameter Meaning AcceptanceC042 -0--1

603.2 ConfigurationUsing code C005 you can determine the internal control structureand the use of the set-value and feedback inputs. The followingcon

613.2.1 Example of how to select a configurationThe direction of rotation of the motor in a system is to bedetermined by the sign of the analog set-v

623.3 Signal flow chart1-1++OffsetMaster current 0...20mA / 4...20mAGain87S1/4250RX1X5DDA1-11-1C005Configuration-11--13-,-14--15-Feedback = 0relative

63Quick stop+Rampgeneratoroutput1-1+Deceleration timeRamp generatorfor quick stopStart value0Keypad,LECOM-0-C130-1-...-15-Free digitalinputRamp gener

643.4 Features of set-value 1An analog entry of set-value 1 is possible via input X1/terminal 8,otherwise it is entered via the keypad or the LECOM i

653.4.2 Digital frequency inputWith the corresponding configuration (C005) you can use the9-pole Sub-D socket X5 or X8 as digital frequency input, wh

663.5 Features of set-value 2Set-value 2 can only be provided via the differential inputX1/terminals 1,2, independently of the selected operating mod

67GainSet the signal gain after the offset adjustment.First apply that signal to which you want to adjust the internal display(see offset). Then sele

53.7 Control mode 673.7.1 V/f characteristic control 683.7.2 I0 control 703.8 Minimum field frequency fdmin 713.9 Maximum field frequency fdmax 713.1

683.7.1 V/f characteristic controlYou have to change from I0 control (factory setting) to V/fcharacteristic control if you want to supply several dri

69Voltage boost VminIn the low speed range, the obtained torque is determined largelyby the set voltage boost. If you set Vmin (C016), make sure that

703.7.2 I0 control"I0 control" is especially suited for machines with a largebreakaway torque. Compared to the V/f characteristic control i

713.8 Minimum field frequency fdminYou can use code C010 to program a minimum output frequency.This changes the influence of the analog set-value to

723.10 Acceleration and deceleration times Tir, TifThe ramp generators (main set-value, set-value 2) areprogrammed using the acceleration and deceler

734 Closed-loop speed controlFor a number of applications, the accuracy which can be obtainedwith open-loop speed control is often not sufficient. To

744.3 Frequency pilot controlFor applications where the feedback signal is directly proportionalto the speed of the drive (actual speed) it is advant

75Closed-loop control without pilot control, closed-loop controlof an application datumThe PI controller is normally used for the speed control of th

764.4.2 Manual adjustmentIf, for technical reasons, the above described automatic adjustmentin idle running is not possible or too inaccurate, you ca

774.6 Additional functionsFor special applications, you can use a variety of additionalfunctions:,QSXWLQWHJUDODFWLRQFRPSRQHQW Using this functi

66.8 Oscillation damping 966.9 Load change damping 96 2YHUORDGSURWHFWLRQV 7.1 Overload protection of the frequency inverter (I⋅t monitoring) 977.

785 Programming of the freely assignable inputs andoutputsMost of the inputs and outputs of the frequency inverter are freelyassignable via their own

79Except for the functions "Enable JOG frequencies", "Enable additionalacceleration and decleration times" and "Select param

80Extended operation of the DC injection braking may cause themotor to overheat!Code Parameter Meaning AcceptanceC036 0.0%0.0...40%Voltage for DC inj

81Assignment of the digital inputsThe number of required inputs for the function "Enable JOGfrequency" depends on the amount of the require

825.2.5 Additional acceleration and deceleration timesFor the ramp generator of the main set-value (set-value 1/JOGfrequency) you can call additonal

83Enabling the additional acceleration and deceleration timesWith terminal control activate the assigned digital inputsaccording to the table below.T

845.2.6 Ramp generator stopWhile the drive is accelerated via the ramp generator of the mainset-value, you can hold the ramp generator using the assi

855.2.10. Select parameter set, Load parameter setYou can store up to four different parameter sets, for example whenyou want to process different ma

86With control and programming via keypad or LECOM interfacesyou can start the loading of a parameter set under C002. Under C002you can also load the

87Every function can only be assigned to one output, including therelay output. If you want to re-assign an output, the previousprogramming is lost.A

7Planning1 Features of the 8600 inverter seriesLiability• The information given in these Operating Instructions describethe features of the products

885.4.4 Fault indication TRIPA fault is indicated via the permanently assigned digital output terminal41 and - in factory setting - via the relay out

895.4.9 Flying restart circuit activeIf you have activated the flying restart circuit, the assigned outputindicates when the flying restart circuit

905.6 Digital frequency output X9 (Option)The connection of drives via digital frequency allows a simple andprecise control of multi-motor systems. T

916 Additional open-loop and closed-loop controlfunctions6.1 Chopping frequencyThe inverters of the 8600 series offer the feature to adapt thechoppi

926.1.1 Automatic chopping frequency reductionIf you want to operate the frequency inverter with 4 kHz (C143 =-2- to -6-) or a higher chopping frequ

936.4 S-shaped ramp generator characteristicFor the ramp generator of the main set-value you can select twodifferent characteristics under C134:• lin

946.6 Process controlBy programming a process control you can enter fixed speedprofiles which are processed automatically. The process control cancon

95Activating the process controlWith terminal control you can activate the process control viaone of the freely assignable digital inputs.With contro

96Rated motor powerBy entering the rated motor power (C081), the flying restart circuitis adapted to the motor. If the rated motor power is programme

977 Overload protections7.1 Overload protection of the frequency inverter (I⋅t monitoring)The frequency inverters have an output current monitoring t