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Inhaltsverzeichnis

Seite 1 - DC speed controller 4800/4900

GlossaryTable of keywordsSignal-flow chartsSelection aidApplication examplesAccessories and motorsAutomationApplication of brake unitsDC bus connectio

Seite 2

Contentsviii48XX/49XXSHB00399Show/Hide Bookmarks

Seite 3

Configuration7-948XX/49XXSHB03997.1.1.7 Limitation of the speed set-valueMain and additional set-values are lined via the arithmetic block 1 and then

Seite 4

Configuration7-1048XX/49XXSHB03997.1.2 Actual value feedback7.1.2.1 Armature voltage feedbackIn speed control with armature voltage feedback, the actu

Seite 5

Configuration7-1148XX/49XXSHB03997.1.2.2 DC voltage tacho feedbackThe actual speed value is fed back via X1/3 and X1/4. The tacho signal isconditioned

Seite 6

Configuration7-1248XX/49XXSHB0399Note!If the field terminals (I, K) or the polarity of the actual value encoder is reversed(resolver, tacho), a TRIP m

Seite 7

Configuration7-1348XX/49XXSHB03997.1.2.3 Resolver feedbackWith the following configurations of C005, a resolver can be used as speed orphase feedback

Seite 8

Configuration7-1448XX/49XXSHB03997.1.3 Adaptation and adjustment fo the control circuit parameters7.1.3.1 Adaptation of the armature time constantIf t

Seite 9

Configuration7-1548XX/49XXSHB03997.1.3.3 Field controller adjustmentStop!With field weakening operation, the motor speed can be so high that the motor

Seite 10 - Contents

Configuration7-1648XX/49XXSHB0399Rating to detect IFminWith the parameter IFmin(C231), thespeed setting rangeislimited so that operationat impermissib

Seite 11 - 4800/4900

Configuration7-1748XX/49XXSHB0399Adjustment of the field weakening operation:1. Enter IFminunder C231 (10...100% ref. to IFrated).2. Selection of 100%

Seite 12 - Show/Hide Bookmarks

Configuration7-1848XX/49XXSHB0399( VabcontrolThe field weakening operation is derived from the control level of the Vdowncontroller. With this control

Seite 13 - 1.2 Scope of delivery

EDS4900U--A00408849ManualPart AContentsPreface and general informationSafety informationDC speed controller4800/4900Show/Hide Bookmarks

Seite 14 - 1.3 48XX/49XX controller

Configuration7-1948XX/49XXSHB0399C072 Kdnspeed controllerFor an improved starting behaviour of high-level controls, it is possible to set adifferentia

Seite 15 - 1.3.3 Legal regulations

Configuration7-2048XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC025¤ Inputselection:Inputadjustment2 -1- Terminals X1/1, X1/2-2- Termi

Seite 16

Configuration7-2148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC029¤ Automaticadjustmentfor C025100% This applies to all configu

Seite 17

Configuration7-2248XX/49XXSHB03997.1.5 Freely assignable inputs and outputs7.1.5.1 Freely assignable digital inputs (FDI)Change of the function assign

Seite 18

Configuration7-2348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C115*] Priority forC112-0- Deactivate terminal function, if term

Seite 19

Configuration7-2448XX/49XXSHB03997.1.5.2 Freely assignable digital outputs (FDO)13 freely assignable digital outputs are available. 5 FDOs are in form

Seite 20 - (i.V.Schäfer) (i.A.Tolksdorf)

Configuration7-2548XX/49XXSHB0399LECOM code for FDOThe states of the FDOs can be displayed in binary format in C151 or they can beread out in HEX form

Seite 21 - 1.4.5 EC Machinery Directive

Configuration7-2648XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC116*¤ Inputselection:Freelyassignabledigitaloutput1 -1- FDO 1-2- FDO 2

Seite 22

Configuration7-2748XX/49XXSHB0399Signal flow Function4900SStr118A1ThresholdC017nactnact nxThreshold adjustable under C017 from -5000rpm...+ 5000rpm.H

Seite 23 - Safety information

Configuration7-2848XX/49XXSHB0399Signal flow Function4900SStr125C116/C117IAThresholdC244ÜIA IxThreshold adjustable from 0 to 100% under C244Hysteresi

Seite 24

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 25

Configuration7-2948XX/49XXSHB03997.1.5.3 Freely assignable “analog” inputs (FAI)Term inal 8Term inals 1, 2Term inal 6Term inals 3, 4M otor potentiom e

Seite 26

Configuration7-3048XX/49XXSHB0399Normalization of digital frequency inputsIf the digital frequency inputs X5 and X9 are not assigned to the function s

Seite 27

Configuration7-3148XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC145*¤ Inputselection:Analogsignal1 -1- Input terminals X1/1, X1/2-2- I

Seite 28

Configuration7-3248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C146*] Functionfor C145-0- No function-1- Main setpoint of C046-

Seite 29 - Technical Data

Configuration7-3348XX/49XXSHB03997.1.5.4 Freely assignable monitor outputsThe controller is equipped with two analog (terminals 62 and 63) and a digit

Seite 30

Configuration7-3448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C111*] Signal forC110-0- No signal-1- Main set-value (C046), ref

Seite 31

Configuration7-3548XX/49XXSHB0399Example for the assignment of a monitor output terminal 62 to the terminal signalC046 ”main set-value”.( C110 = -1- M

Seite 32

Configuration7-3648XX/49XXSHB0399Adaptation of the signal at the digital frequency output X8If another signal than stated in the basic configuration (

Seite 33

Configuration7-3748XX/49XXSHB03997.2 Torque control with speed limitationPurposeThe drive is changed to torque control by the setting the configuratio

Seite 34

Configuration7-3848XX/49XXSHB03994900Str040-+21C 047C 050+C 05140424341+C 145/C 146C 025/C 02734±180 VC27 C28C 25/C 26Enc.const.C 025/C 027-ABQSPC 070

Seite 35

Preface and general information1-148XX/49XXSHB03991 Preface and general information1.1 About these Operating Instructions ...- These Operating Instruc

Seite 36

Configuration7-3948XX/49XXSHB03997.3 Digital frequency couplingGeneral description of the systemThe digital frequency coupling described here enables

Seite 37

Configuration7-4048XX/49XXSHB03997.3.1 MasterPurposeThe master configuration C005 = -52- or -53- is:( to activate the phase controlwhich is preconnect

Seite 38

Configuration7-4148XX/49XXSHB03994900Str041-21JOG 1JOG 2JOG xE4 E501±1C041CW /CCW21 22QSPExExC134QSPC012 TC013 TirifC190E3016-1 0 V ...+ 1 0 V+8-1 0

Seite 39 - Installation

Configuration7-4248XX/49XXSHB0399QSP at the masterIf QSP is switched at the master drive, the set-value (C050) is reduced along theQSP ramp for all dr

Seite 40

Configuration7-4348XX/49XXSHB03994900Str042X7 X5X8X1 X9SW IRX7 X5X8X9RX7 X5X8X9Rj, n -c trl.EncoderoutputResolverIncrem entalencoderM aster drive w it

Seite 41

Configuration7-4448XX/49XXSHB03994900Str043-±1C04121 22C105cw /ccwC 050+C 051nact62636263C 027 C 028C025/C026Enc.const.D ig_In_1X7QSPC 070 VC 071 TC 0

Seite 42

Configuration7-4548XX/49XXSHB0399Set-value conditioning of the slaveThe value read from Dig_In_2 (X9) forms the set-value (speed and phase) for theint

Seite 43

Configuration7-4648XX/49XXSHB03997.3.3 Slave for digital frequency cascadePurposeWith configuration C005 = -72- for the set-value cascade( the phase c

Seite 44

Configuration7-4748XX/49XXSHB03994900Str045-±1C04121 22C105CW /CCWC 050+C 051nactX7QSPC 070 VC 071 TC 072 KpnnndnC 056C 063C 022, C 023IC 042QSPX8C 03

Seite 45

Configuration7-4848XX/49XXSHB0399Cascading factorThe cascading factor directly influences the set-value at the input Dig_In_1 (X5).Encoder adaptation

Seite 46

Preface and general information1-248XX/49XXSHB03991.3 48XX/49XX controller1.3.1 Labelling- Lenze 48XX/49XX controllers are unambiguously designated by

Seite 47

Configuration7-4948XX/49XXSHB0399lead to phase errors occur.The direction changeover can, for instance, be usedfor electrical shafts, consisting of 2

Seite 48

Configuration7-5048XX/49XXSHB03997.3.4 Digital frequency outputDF output at the masterThe following formula applied to the DF output:Output frequency=

Seite 49

Configuration7-5148XX/49XXSHB03997.3.5 Speed synchronismSelectionFor speed synchronising, select the following slave configurations together withthe m

Seite 50

Configuration7-5248XX/49XXSHB03997.3.6 Phase synchronisationPurpose( Drive concept for positive movements(e.g. packaging of bottles on conveyor belts)

Seite 51

Configuration7-5348XX/49XXSHB03997.3.6.1 Phase controller+-C 254C 0501 .8 · C 0 1 1++++VpwC 255C 257 C 252C 253C 256++Set phase integratorF o llo w i

Seite 52

Configuration7-5448XX/49XXSHB03997.3.6.2 Phase trimmingThe phase trimming can be changed and displayed under C256.( Code C256 can be accessed via anal

Seite 53

Configuration7-5548XX/49XXSHB03997.4 Additional control functions7.4.1 Redundant actual value feedbackPurposeIn the event of a failure of the actual s

Seite 54

Configuration7-5648XX/49XXSHB0399Activation of redundant encoder feedbackThe redundant encoder feedback is activated by a change of the monitoring, ”S

Seite 55

Configuration7-5748XX/49XXSHB03997.4.2 Changeable parameter setsUp to four different parameter sets can be created, for instance, to processdifferent

Seite 56

Configuration7-5848XX/49XXSHB0399The transfer of all parameter in rising sequence of code numbers is only possibleif- the parameter used to determie t

Seite 57

Preface and general information1-348XX/49XXSHB03991.3.3 Legal regulationsLiability- The information, data and notes in these Operating Instructions me

Seite 58

Configuration7-5948XX/49XXSHB0399When the function ”load parameter set” is activated, the controller cannot react onany other signal for approx. 1 sec

Seite 59

Configuration7-6048XX/49XXSHB03997.4.3 4Q / 2Q changeoverPurposeWithachangeto2Q,thearmaturevoltage VAcan be set to 1.15 ¼ Vratedinstead of1.05 ¼ Vrate

Seite 60

Configuration7-6148XX/49XXSHB03997.4.4 Standstill excitation (field heating)PurposeWith this function, a reduced field current can be set as field hea

Seite 61

Configuration7-6248XX/49XXSHB03997.4.5 Control of a holding brakePurposeControl singal for holding brakes in:( hoists( travelling drives( active loads

Seite 62

Configuration7-6348XX/49XXSHB0399Configuration C005 = -12-, -13- (digital actual value encoder)The phase controller is overlayed under the following c

Seite 63

Configuration7-6448XX/49XXSHB03997.4.5.1 Engage brakeThe setting of QSP activates the function for the control of a holding brake. Thespeed set-value

Seite 64

Configuration7-6548XX/49XXSHB03997.4.5.2 Open brake (release)CW/CCW enable deactivates the internal controller inhibit immediately. At thesame time, t

Seite 65

Configuration7-6648XX/49XXSHB03994900Str052ttttttC trl. enablenField currentsetCW /CCWBrake disengagem enttim e C 1 9 6Arm ature currentBrakeH o ld i

Seite 66

Configuration7-6748XX/49XXSHB03997.5 Additional function blocks7.5.1 Process controllerDescriptionThe process controller is designed as independent fu

Seite 67

Configuration7-6848XX/49XXSHB03994900Str054VpVpVp (C222)Vp2 (C 325)Vp (C222)Vp2 (C 325)Vp3 (C 326)C 22210C 223nC 224vTTpV-C332 TC333 TirifC334 TC335 T

Seite 68

Preface and general information1-448XX/49XXSHB03991.4 EC Directives/Declaration of Conformity1.4.1 What is the purpose of EC directives?EC directives

Seite 69 - K35.0098

Configuration7-6948XX/49XXSHB03992. Digital inputsThe digital inputs of the process controller ”Deactivate process controller”,”Switch-off I component

Seite 70

Configuration7-7048XX/49XXSHB03997.5.2 Arithmetic blocksPurposeWith the arithmetic blocks two different signals can be arithmetically connected tomeet

Seite 71

Configuration7-7148XX/49XXSHB0399ExampleThe analog inputs terminal 8 and terminal 6 are to be connected (division) via thearithmetic block 2 and then

Seite 72

Configuration7-7248XX/49XXSHB0399Arithmetic block 2Code NamePossible settingsCodeNameLenze Selection InfoC191*¤ Arithmeticblock 21 -0- Output = C338-1

Seite 73

Configuration7-7348XX/49XXSHB03997.5.3 Motor potentiometerPurposeThe motor potentiometer serves as alternative set-value source which can becontrolled

Seite 74

Configuration7-7448XX/49XXSHB0399If the motor potentiometer acts on the main set-value C046, QSP, the rampfunction generator of the main set-value, JO

Seite 75

Configuration7-7548XX/49XXSHB0399InitialisationWhen switching off the mains, the output value of the motor potentiometer isstored in the EEPROM. Selec

Seite 76

Configuration7-7648XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC260* Upper motorpotentiometerlimit100% -100.0 % {0.1 %} +100.0

Seite 77 - Commissioning

Configuration7-7748XX/49XXSHB03997.5.4 Fixed set-valuePurposeThe function block ”fixed set-values” is used to program a maximum of 15 fixedsetpoints a

Seite 78 - L’1L’2L’3

Configuration7-7848XX/49XXSHB03997.5.5 Absolute value generatorPurposeBipolar signals can be converted into unipolar signals.Parameter setting4900Str0

Seite 79

Preface and general information1-548XX/49XXSHB0399EC Declaration of Conformity ’99for the purpose of the EC Low Voltage Directive (73/23/EEC)amended b

Seite 80

Configuration7-7948XX/49XXSHB03997.5.6 Limitation elementsPurposeThe controller provides two limitation elements. With these function blocks signalsca

Seite 81 - Ctrl. enable

Configuration7-8048XX/49XXSHB03997.5.7 PT1 elementPurposeSignals can be filtered with this function block.Parameter setting4900Str064C 146/C 147 C 145

Seite 82

Configuration7-8148XX/49XXSHB03997.5.8 AdditionPurposeThe controller provides two addition facilities with three inputs each. Here, analogsignals can

Seite 83

Configuration7-8248XX/49XXSHB0399Addition 1:Code NamePossible settingsCodeNameLenze Selection InfoC610* Input 1,additionblock 10% -100.0 % {0.1 %} 100

Seite 84

Configuration7-8348XX/49XXSHB03997.5.9 Square-wave generatorPurposeThe square-wave generator accepts jump responses from the control circuits.Paramete

Seite 85

Configuration7-8448XX/49XXSHB03997.5.10 Dead-band elementPurposeThe dead-band element is used to set interferences around the zero point (e.g.interfer

Seite 86

Configuration7-8548XX/49XXSHB03997.5.11 DT1 elementPurposeThe DT1 element is to differentiate signals.It can, for instance, be used for acceleration c

Seite 87

Configuration7-8648XX/49XXSHB03997.5.12 Freely assignable comparatorThe freely assignable comparators generate a digital output signal which dependson

Seite 88

Configuration7-8748XX/49XXSHB03994900Str076t200 %0-2 0 0 %tttC om paratorinput 2H ysteresisC om paratorinput 1ResetsignalOutputsignalhigh-activeOutpu

Seite 89 - During operation

Configuration7-8848XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC580* Input 1,Comparator 10% -100.0 % {0.1 %} +100.0 %-200 % {1

Seite 90

Preface and general information1-648XX/49XXSHB03991.4.4 EC Directive Electromagnetic Compatibility(89/336/EEC)amended by: First Amendment Directive (9

Seite 91

Configuration7-8948XX/49XXSHB03997.6 Additional control functions7.6.1 Additional torque valuesStop!The external torque limitation has an effect on th

Seite 92

Configuration7-9048XX/49XXSHB0399If the inputs are not assigned, constant values can be assigned via the inputcodes. These values can also be stored i

Seite 93

Configuration7-9148XX/49XXSHB0399Therefore, the current limitation must be reduced depending on thecompensation of the DC machine and the actual speed

Seite 94

Configuration7-9248XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC310* Speed-dependentcurrent limitationLimit value 1100% 0.0 % {0.1 %}

Seite 95

Configuration7-9348XX/49XXSHB03997.6.3 n controller adaptationPurposeThe adaptation of the speed controller is to improve the control behaviour. It is

Seite 96

Configuration7-9448XX/49XXSHB03997.6.4 S-shaped ramp function generator characteristicFor the ramp generator of the main set-value you can select two

Seite 97

Configuration7-9548XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection Info[C198*] Enableactualspeed filter0 -0- Filter not active-1- Filt

Seite 98

Configuration7-9648XX/49XXSHB03997.7 MonitoringNote!Fault messages can only be reset, when the fault has been eliminated.7.7.1 Change of the monitorin

Seite 99

Configuration7-9748XX/49XXSHB0399Message with pulse inhibitIn the event of a failure the ignition pulses are only inhibited for the armature circuit,t

Seite 100 - 100% - C49

Configuration7-9848XX/49XXSHB0399Changeover of the monitoring function with active TRIPEven if a monitoring function has activated a TRIP, which is st

Seite 101 - Configuration

Preface and general information1-748XX/49XXSHB0399EC Declaration of Conformity ’97 for the purpose of the EC Directiveon Electromagnetic compatibility

Seite 102

Configuration7-9948XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC119*¤ Selection ofmonitoringfunction-15- OC5-16- OC6-22- OUE-3

Seite 103

Configuration7-10048XX/49XXSHB03997.7.2 Overload monitoring for the controller (I¼t monitoring)The I¼t monitoring is designed for 150 % rated current.

Seite 104

Configuration7-10148XX/49XXSHB03997.7.3 Overload monitoring for the motor (I2¼tmonitoring)The unit can approximately calculate and monitor the motor t

Seite 105

Configuration7-10248XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC085*¤ Thermalmotor timeconstant1.0min1.0 min {0.1 min} 100.0

Seite 106

Configuration7-10348XX/49XXSHB03997.7.4 Blocking protection for the motorPurposeThe blocking protection avoids that the collector of the DC motor is o

Seite 107

Configuration7-10448XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC119*¤ Selection ofmonitoringfunction-15- OC5-16- OC6-22- OUE-

Seite 108

Configuration7-10548XX/49XXSHB03997.7.5 Mains monitoringPurposeThe monitoring ensure faultfree mains operation. In the event of mains failures itis no

Seite 109

Configuration7-10648XX/49XXSHB0399C237 = 1Short synchronisation fault do not result in pulse inhibit. This procedure should beused under the condition

Seite 110

Configuration7-10748XX/49XXSHB03997.7.6 Monitoring of the serial interfaceThe controller detects an interruption because incoming telegrams are notrec

Seite 111

Configuration7-10848XX/49XXSHB03997.8 Parameter setting( With the parameter setting of the controller you can adapt the drive to yourapplication.( The

Seite 112

Manual 4800 / 4900Part Content NotesATable of contentsATableofcontentsPreface and general information-PrefaceandgeneralinformationSafety information-B

Seite 113

Preface and general information1-848XX/49XXSHB0399Generic standards considered for the test of noise emission:Basic standard Tes t Limit valueEN 61000

Seite 114

Configuration7-10948XX/49XXSHB03997.8.2 Functions of the operation unit4900Str087FIG 7-60 Front view: Operating unit with status displayLEDColour Func

Seite 115

Configuration7-11048XX/49XXSHB03997.8.3 Structure of the operating programmeThe parameters are set in two operating levels -the code leven and the par

Seite 116

Configuration7-11148XX/49XXSHB03997.8.4 Basics for operation7.8.4.1 Parameter change via a codeNote!If changed parameter sets are required after mains

Seite 117

Configuration7-11248XX/49XXSHB0399Acceptance with SH + PRGThe controller accepts the changed parameter only after pressing SH+PRG.1. Select a code usi

Seite 118

Configuration7-11348XX/49XXSHB03997.8.4.2 Parameter change via two codesSome setting are parameterised via two codes:1. Select the parameter to be cha

Seite 119

Configuration7-11448XX/49XXSHB03997.8.4.3 Store parameter set(see chapter 7.4.2)The parameter must be stored to ensure that the setting will not be lo

Seite 120

Configuration7-11548XX/49XXSHB0399Via terminal controlWith terminal control it is possible to change to other parameter sets via the digitalinputs.- A

Seite 121

Configuration7-11648XX/49XXSHB03997.8.5 Operating modesThe controller can be adapted to your application in different ways:Terminals: The terminals ar

Seite 122

Configuration7-11748XX/49XXSHB03997.8.6 Display functionsCode setThe factory setting is the display of the standard code set.The extended code set is

Seite 123

Configuration7-11848XX/49XXSHB0399Switch-on displayAfter switching on the controller, C083 is displayed first (field current). To changethe switch-on

Seite 124

Preface and general information1-948XX/49XXSHB03991.4.5 EC Machinery Directive(89/392/EEC)amended by: First Amendment Directive (91/368/EEC)Second Ame

Seite 125

Configuration7-11948XX/49XXSHB03997.9 Code tableHow to read the code table:Column Abbreviation MeaningCode C013 Code C013The parameter value is accept

Seite 126

Configuration7-12048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C005*] Configuration11 Speed control with additional setpoint-1

Seite 127

Configuration7-12148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC011 nmaxspeed3000rpm250 rpm {1rpm} 5000 rpm nmaxis the referenc

Seite 128

Configuration7-12248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC026¤ Encoderconstant forC0250mV C025 = -1-, -2-, -3-, -4-:Offse

Seite 129

Configuration7-12348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC029¤ Automaticadjustment forC025C025 = -10-, -11-:Adjustment of

Seite 130

Configuration7-12448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC043*¤ TRIP reset -0- Read: no faultWrite: reset fault-1- Read:

Seite 131

Configuration7-12548XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC065 Fault indication:messageDisplay Meaning--- no messageEEr ex

Seite 132 - 4900Str041

Configuration7-12648XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC067 Fault indication:TRIPDisplay Meaning--- no fault at present

Seite 133

Configuration7-12748XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC069 Controller state Bit Meaning0 Operation error1 Communicatio

Seite 134 - 4900Str042

Configuration7-12848XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC088 Rated motorcurrent0 A {0.1A} 100 A100 A {1A} 3600 ARated cu

Seite 135 - 4900Str043

Preface and general information1-1048XX/49XXSHB0399Show/Hide Bookmarks

Seite 136

Configuration7-12948XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C111*] Signal for C110-0- No signal-1- Main setpoint (C046), re

Seite 137

Configuration7-13048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC112*¤ Input selection:Freelyassignabledigital input1 -1- digita

Seite 138

Configuration7-13148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C117*] Function forC116-0- No function-1- nact nxC017 (FDO1)-2

Seite 139

Configuration7-13248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC123 Currentthreshold forblockingprotection forC1240.95Irated0 A

Seite 140

Configuration7-13348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC145*¤ Input selection:Analog signal1 -1- Input terminals X1/1,

Seite 141

Configuration7-13448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C146*] Function forC145-0- No function-1- Main setpoint of C046

Seite 142

Configuration7-13548XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC148 Additionaltorque value 10 -100.0 % Mmax{0.1%} + 100.0 % Mma

Seite 143

Configuration7-13648XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC192*¤ Input selection:Fixed setpoint1 -1- Selection fixed setpo

Seite 144 - FIG 7-19 Phase controller

Configuration7-13748XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC231* Min. fieldcurrent100% 10 % IFrated{1% IFrated} 100% IFrate

Seite 145

Configuration7-13848XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC257* Speed trimming 0rpm -5000 rpm {1} + 5000 rpm Fixed speed o

Seite 146

Safety information2-148XX/49XXSHB03992 Safety informationSafety and application notes for controllers(to: Low-Voltage Directive 73/23/EEC)1. GeneralDu

Seite 147

Configuration7-13948XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC273* Digital/analogconversion 2-16384 {1} 16384 Input: Value fo

Seite 148

Configuration7-14048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC320* Vp2of the n-controlleradaption8 1 {1} 1000 Second gain fac

Seite 149

Configuration7-14148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC336* Actual Vpof theprocesscontroller0.1 {0.1} 500.0 Display: A

Seite 150

Configuration7-14248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC590* Input 1,comparator 20% -100.0 % {0.1 %} + 100.0 %-200 % {1

Seite 151

Configuration7-14348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC610* Input 1, additionblock 10% -100.0 % {0.1 %} 100.0 %-200 %

Seite 152

Configuration7-14448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC641* Input,PT1 element0% -100.0 % {0.1 %} 100.0 %-200 % {1 %} +

Seite 153

Configuration7-14548XX/49XXSHB03997.10 Table of attributesThe information given in this attribute table is required for generating aprogrammme. It con

Seite 154

Configuration7-14648XX/49XXSHB0399Code Index Data Accessdec hex DS DA DT Format DL S/P LCM-R/WAIF-PZDC000 24575 5FFFh E 1 FIX32 VD 4 P Ra -C001 24574

Seite 155

Configuration7-14748XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC085 24490 5FAAh E 1 FIX32 VD 4 P Ra/W -C087 24488 5FA8h E

Seite 156

Configuration7-14848XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC189 24386 5F42h E 1 FIX32 VD 4 S Ra -C190 24385 5F41h E 1

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Safety information2-248XX/49XXSHB03992.1 Persons responsible for the safetyOperator( An operator is any natural or legal person who uses the drive sys

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Configuration7-14948XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC311 24264 5EC8h E 1 FIX32 VD 4 P Ra/W -C312 24263 5EC7h E

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Configuration7-15048XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC630 23945 5D89h E 1 FIX32 VD 4 P Ra/W -C631 23944 5D88h E

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Configuration7-15148XX/49XXSHB0399Show/Hide Bookmarks

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Configuration7-15248XX/49XXSHB0399Show/Hide Bookmarks

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EDS4900U--E00408854ManualPart ETroubleshooting andfault eliminationMaintenanceDC speed controller4800/4900Show/Hide Bookmarks

Seite 163

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 164

Troubleshooting and fault elimination8-148XX/49XXSHB03998 Troubleshooting and fault eliminationWarning!During troubleshooting, the drive should always

Seite 165

Troubleshooting and fault elimination8-248XX/49XXSHB0399RDYIn general, the RDY message will be reset if the machine cannot generate a torquewhen runni

Seite 166

Troubleshooting and fault elimination8-348XX/49XXSHB03998.2 Fault analysis with the history bufferWith the history buffer, faults can be traced. The f

Seite 167

Troubleshooting and fault elimination8-448XX/49XXSHB03998.3 Fault messagesNote!If the fault message is interrogated by a fieldbus, the fault message i

Seite 168

Safety information2-348XX/49XXSHB03992.2 General safety information( These safety notes do not claim to be complete. In case of questions andproblems

Seite 169

Troubleshooting and fault elimination8-548XX/49XXSHB0399Display RemedyCauseOUE Mains overvoltage Mains voltage > 460V or 550V (500V variant) Reduce

Seite 170

Troubleshooting and fault elimination8-648XX/49XXSHB03998.4 Reset of fault indicationsTRIPAfter eliminating the fault, pulse inhibit will only be rese

Seite 171

Troubleshooting and fault elimination8-748XX/49XXSHB03998.5 Checking the drive systemNote!The measurements should be made with a digital voltmeter. Th

Seite 172

Troubleshooting and fault elimination8-848XX/49XXSHB03998.5.2 Checking the controllerChecking the power stageWarning!( The measurements described must

Seite 173

Maintenance9-148XX/49XXSHB03999 Maintenance9.1 Maintenance- The controller is free of maintenance if the prescribed operating condi-tions are maintain

Seite 174

Maintenance9-248XX/49XXSHB0399Show/Hide Bookmarks

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Maintenance9-348XX/49XXSHB0399Show/Hide Bookmarks

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Maintenance9-448XX/49XXSHB0399Show/Hide Bookmarks

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11-148XX/49XXSHB039910 DC-bus connection11 Application of brake unitsThis chapter is part of the Lenze documentation structure.For 48XX/49XX DC contro

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EDS4900U--H00408856ManualPart HAutomationDC speed controller4800/4900Show/Hide Bookmarks

Seite 179

Safety information2-448XX/49XXSHB03992.4 Layout of the safety information( All safety information given in these Operating Instructions has the samela

Seite 180

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 181

Automation12-148XX/49XXSHB039912 Automation48XX/49XX controller can communicate with, for instance superimposed hosts(PLC or PC) as well as operating

Seite 182 - 4900Str079

Automation12-248XX/49XXSHB0399The operating state of the controller is indicated under C068. angezeigt.Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0Si

Seite 183

Automation12-348XX/49XXSHB039912.4 Enable LECOM interfaceUse fieldbus connection modules, e.g. InterBus or PROFIBUS, to integrate thecontroller in mor

Seite 184

Automation12-448XX/49XXSHB0399The following is available:Proass output datato besent from the controller to thecommmunicationinterface:( Mains status

Seite 185 - 7.6.5 Actual speed filter

Automation12-548XX/49XXSHB039912.4.2 High precision set and actual valuesSelect high precision set and actual values with a resolution of 14 bit plus

Seite 186 - 4900Str082

Automation12-648XX/49XXSHB0399C392 field current set-valueNote!The field current cannot be reduced more than to the minimum field current setunder C23

Seite 187

Automation12-748XX/49XXSHB0399Show/Hide Bookmarks

Seite 188

Automation12-848XX/49XXSHB0399Show/Hide Bookmarks

Seite 189

EDS4900U--I00408857ManualPart IAccessories and motorsDC speed controller4800/4900Show/Hide Bookmarks

Seite 190

EDS4900U--B00408850ManualPart BTechnical DataInstallationDC speed controller4800/4900Show/Hide Bookmarks

Seite 191

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 192

Accessories13-148XX/49XXSHB039913 AccessoriesFor the controllers, Lenze offers the following accessories (to be orderedseparately):( Mains chokes( RFI

Seite 193

Accessories13-248XX/49XXSHB039913.1 FusesNote!The fuses protect the controller from impermissible operating conditions. After aprotection function has

Seite 194

Accessories13-348XX/49XXSHB039913.1.1 Mains fusesStop!An additional cable protection is required when using fuses of the operating classaR (partial ch

Seite 195

Accessories13-448XX/49XXSHB039913.1.2 Armature fusesArmature fuses protect the thyristors of the controller from feedback of the motorin generator mod

Seite 196

Accessories13-548XX/49XXSHB039913.1.3 Internal fusesExcept for the cell fuses, all fuses are on the board 4902/3/5 LP or 4X08/11 LP.TypeRated dataOrde

Seite 197

Accessories13-648XX/49XXSHB0399321506,510711,51939544900Str089FIG 13-2 Fuse holder order No.: EFH300054900Str090FIG 13-3 Insulating base order No: EFZ

Seite 198

Automation13-748XX/49XXSHB039913.2 Mains chokesThe following mains chokes are for operation with mains voltages up to #550V+0%.13.2.1 Mains chokes for

Seite 199

Automation13-848XX/49XXSHB0399fmcadbnek4900Str092FIG 13-6 Mains chokes with connection lugTypeFIG a b c d e f k m n4902 FIG 13-5 120 65 109 51 162 110

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Automation13-948XX/49XXSHB0399kedbnafcm4900Str093FIG 13-7 Mains choke for separate supply of the field bridgeType a b c d e f k m n4902 ... 4903 66 67

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The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 202

Automation13-1048XX/49XXSHB039913.3 Pre-assembled Lenze system cable13.3.1 Resolver connection cableDesign Length [m] Order designation5 EWLR005GM10 E

Seite 203

Automation13-1148XX/49XXSHB039913.3.2 Incremental encoder connection cableDesign Length [m] Order designation2.5 EWLE002GM-T5 EWLE005GM-T10 EWLE010GM-

Seite 204

Automation13-1248XX/49XXSHB039913.4 RFI filter13.4.1 RFI filter for power connectionType Irated[A] Pv[W] Vmaxm[kg] Order designation4902 16 12 4.0 EZF

Seite 205

Automation13-1348XX/49XXSHB0399L1 L3L1 L3LINEL2LOADL2abfedcg12hjmkn14900Str097FIG 13-11 RFI filter, design BTypeDesign a b c d e f g h i k m n[mm2]490

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Automation13-1448XX/49XXSHB039913.4.2 RFI filter for fan supplyThe 4X08 to 4X13 controllers must be connected to a voltage between 200 ...240V~ to sup

Seite 207

Automation13-1548XX/49XXSHB039913.5 Networking accessoriesThe modules listed in the following are for controller networking.13.5.1 Connection elements

Seite 208

Automation13-1648XX/49XXSHB0399Show/Hide Bookmarks

Seite 209

EDS4900U--K00408858ManualPart KSelection aidApplication examplesDC speed controller4800/4900Show/Hide Bookmarks

Seite 210

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 211

Selection aid14-148XX/49XXSHB039914 Selection aid14.1 Assignment of controller and motorLenze does not only offer controllers but also a complete moto

Seite 212

Technical Data3-148XX/49XXSHB03993 Technical data3.1 FeaturesController and system features( Control electronics and system software are the same for

Seite 213

Selection aid14-248XX/49XXSHB0399Stop!The peak values of the mains voltage are also reached with low armature voltages(speed ).3. Rated armature curre

Seite 214

Selection aid14-348XX/49XXSHB039914.1.2 Armature chokeWhen using Lenze 48XX/49XX controller adapted to the DC motor, it is notnecessary to use an arma

Seite 215

Selection aid14-448XX/49XXSHB0399The following table indicates planning recommendations for componentscompleting your drive.Requirement/applicationRes

Seite 216

Selection aid15-148XX/49XXSHB039915 Application examplesThe following specifications, processes, and circuitry described are for guidanceonly and must

Seite 217

Selection aid15-248XX/49XXSHB039915.1 Speed control with armature-voltage feedback4900Str099Z1K1F '1 ...F '3LKF ''1 ...F '&ap

Seite 218

Selection aid15-348XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Seite 219

Selection aid15-448XX/49XXSHB039915.2 Speed control with resolver4900Str100Z1K1F '1 ...F '3LKF ''1 ...F ''3Q1L1L2L3PEL1

Seite 220

Selection aid15-548XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Seite 221

Selection aid15-648XX/49XXSHB039915.3 Torque control with speed limitation4900Str101Z1K1F '1 ...F '3LKF ''1 ...F ''3Q1L1

Seite 222

Selection aid15-748XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Seite 223

Contentsi48XX/49XXSHB00399Part A1 Preface and general information 1-1...1.1 About these Operating Instructions ... 1-1...

Seite 224

Technical Data3-248XX/49XXSHB0399Speed feedback systems( Resolver feedback with encoder emulation for superimposed systems(synchronizing systems, posi

Seite 225

Selection aid15-848XX/49XXSHB039915.4 Current-ratio control4900Str102Z1K1F'1...F'3LKF ''1 ...F ''3Q1L1L2L3PEL1 L2 L3L&ap

Seite 226

Selection aid15-948XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateMaster and slaveC083 xxx A Rated field curre

Seite 227

Selection aid15-1048XX/49XXSHB039915.5 Dancer-position control at an unwinder4900Str103L1 L2 L3PEI K BF'4MIK ABM121 28 39 40 59 90 FE8 97X1 X2 X3

Seite 228

Selection aid15-1148XX/49XXSHB03994900Str104+21E401±1C041 CW /CW21 22C012 TC013 Tirif8-1 0 V ... + 1 0 V+nsetC 046C 011C 145/C 146C 025/C 026C 145/

Seite 229

Selection aid15-1248XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms A

Seite 230

Selection aid15-1348XX/49XXSHB039915.6 Hoists4900Str105PEL1 L2 L3PEI K BF'4MIK ABM121 28 39 41 59 90 FE8 9X1 X2 X3 X44900AcwR22ccwA5K3X7PEE5E444

Seite 231

Selection aid15-1448XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms A

Seite 232

Selection aid15-1548XX/49XXSHB039915.7 Speed-ratio synchronism4900Str106MRi = 19.4v = 80 m /m inv = 50 m /m inMRi = 5 .3X5v = 110 m /m inMRi = 5 .3X

Seite 233

Selection aid15-1648XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateMaster and slaveC083 xxx A Rated field curr

Seite 234

Selection aid15-1748XX/49XXSHB0399Code DescriptionInputAdjustment of speed controllerMaster and slaveC011 xxxx rpm Max. max. speedApplication paramete

Seite 235

Technical Data3-348XX/49XXSHB03993.2 General data / application conditionsField ValuesType of protection IP20 to DIN 40050, steel sheet housingPermiss

Seite 236

Selection aid15-1848XX/49XXSHB039915.8 Modular box 221515.8.1 Winding drivePurposeFor winding applications, e.g. winding of a paper reel, the drive ca

Seite 237

Selection aid15-1948XX/49XXSHB0399Compensation of friction, acceleration and breakaway torqueThe friction can be compensated as function or from a tab

Seite 238

Selection aid15-2048XX/49XXSHB0399Digital, freely programmable inputs( Ctrl. inhibit of the automation module( Diameter calculation enable( Initial di

Seite 239

Selection aid15-2148XX/49XXSHB03994900Str108vtL4900Lim it sw itchLim it sw itch R eference sw itchTargetStartvposAcceleration DecelerationFIG 15-10 Dr

Seite 240

Selection aid15-2248XX/49XXSHB0399- Adjustable waiting time- Adjustable number for repetition function- Limited program branching depending on the inp

Seite 241

Selection aid15-2348XX/49XXSHB039915.9 Mains isolation15.9.1 Tipping with mains isolationIn this application proposal, the power stage is connected to

Seite 242

Selection aid15-2448XX/49XXSHB03994900Str109Z1K1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1

Seite 243

Selection aid15-2548XX/49XXSHB0399Contactor or relay circuit4900Str11020 21 28 39 40 59 90 FEX2 X3 X4490022 A4K3S1S2K2K2 K2.1K1K2.1K4K3K1tdL11L10L20K4

Seite 244

Selection aid15-2648XX/49XXSHB03994900Str11120 21 28 39 40 59 90 FEX2 X3 X44900cw22ccwA4K3S1S2K2K2 K2.1K1K2.1K2K3K1L11L10L20K2Crtl.enableQSPn a c t =

Seite 245

Selection aid15-2748XX/49XXSHB0399Show/Hide Bookmarks

Seite 246 - 8.1 Troubleshooting

Technical Data3-448XX/49XXSHB03993.3 Rated data3.3.1 Mains voltage 400V( Controllers 4902 to 4907 (4Q controllers)Type 4902 4903 4904 4905 4906 4907Or

Seite 247 - 8.1.2 Display via LECOM

Selection aid15-2848XX/49XXSHB0399Show/Hide Bookmarks

Seite 248

EDS4900U--L00408859ManualPart LSignal-flow chartsDC speed controller4800/4900Show/Hide Bookmarks

Seite 249 - 8.3 Fault messages

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 250

Signal-flow charts16-148XX/49XXSHB039916 Signal-flow charts4900Str112-21JOG 1JOG 2JOG xE4 E501±1C041CW /CCW21 22QSPExExC134QSPC012 TC013 TirifC190E301

Seite 251

Signal-flow charts16-248XX/49XXSHB03994900Str113-±1C04121 22C105cw /ccwC 050+C 051nact62636263C 027 C 028C025/C026Enc.const.D ig_In_1X7QSPC 070 VC 071

Seite 252 - 8.5 Checking the drive system

Signal-flow charts16-348XX/49XXSHB03994900Str114-±1C04121 22C105CW /CCWC 050+C 051nactX7QSPC 070 VC 071 TC 072 KpnnndnC 056C 063C 022, C 023IC 042QSPX

Seite 253 - Warning!

Signal-flow charts16-448XX/49XXSHB03994900Str115a+346-1 0 V ... + 1 0 V+8-1 0 V ... + 1 0 V+C 145/C 005C 025/C 026O ffs e tO ffs e tC 145/C 005C

Seite 254 - Maintenance

Signal-flow charts16-548XX/49XXSHB03994900Str115b-+-100 %C047JOG 1JOG 2JOG x01±121 22QSPC 134QSPC 012 TC 013 TirifC 19001C 105QSPnnC 046C 011C146/C147

Seite 255

Signal-flow charts16-648XX/49XXSHB0399Show/Hide Bookmarks

Seite 256

EDS4900U--M00408860ManualPart MGlossaryTable of keywordsDC speed controller4800/4900Show/Hide Bookmarks

Seite 257

Technical Data3-548XX/49XXSHB0399( Controllers 4808 to 4813 (2Q controllers)Type 4808 4809 4811 4812 4813Order No. EVD 4808-E EVD 4809-E EVD 4811-E EV

Seite 258 - 11 Application of brake units

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Seite 259

Glossary17-148XX/49XXSHB039917 GlossaryTerm MeaningAIF Automation interface (X1)CE Communauté Européenne (English: European Community)Code For entry a

Seite 260

Glossary17-248XX/49XXSHB0399Show/Hide Bookmarks

Seite 261 - Automation

Index18-348XX/49XXSHB039918 Table of keywords0 ... 92Q operation, Change of the direction ofrotation, 4-234Q/2Q operation, 7-60AA/D conversion, 7-29Ab

Seite 262

Index18-448XX/49XXSHB0399Grounding, 4-32Installation, 4-29IT mains, 4- 4Screening, 4-31Signal cables, 4-31Cleaning, 9-1CodeChange, 7-113Code table, 7-

Seite 263

Index18-548XX/49XXSHB0399FAI, 7-29FaultCause, 8- 4History buffer, 8-3Remedy, 8- 4Reset, 12- 1Fault indicationDisplay priority, 7-98Reset, 8-6Fault mes

Seite 264

Index18-648XX/49XXSHB0399Field controller circuit, 7-15, 7-16, 7-17Speed, 7-94InstallationCE-typical drive system, 4-29Connection, 4-5Electrical, 4-2I

Seite 265

Index18-748XX/49XXSHB0399Parameter setting, 7-33Monitoring functions, 7-96Change, 7-96Display priority, 7-98I(2)xt monitoring, 7-101Ixt monitoring, 7-

Seite 266

Index18-848XX/49XXSHB0399Power connection, Standard controller,4-6Power derating, 3-1Process controller, 7-67Inputs, 7- 68Outputs, 7-69Process data ch

Seite 267

Index18-948XX/49XXSHB0399SignalsAnalog connection, 4-14Connection of digital, 4-17Single drives, 4-4Slave, 7-42Digital frequency bar, 7- 42Digital fre

Seite 268

Technical Data3-648XX/49XXSHB03993.3.2 Mains voltage 500V (Variant V014)( Controllers 4903 to 4907 (4Q controllers)Type 4903 4904 4905 4906 4907Order

Seite 269

Index18-1048XX/49XXSHB0399TerminalsChanging the signal assignment, 5-8Control connections, 4-13Type of operation, 7-116TorqueControlled operation, 7-3

Seite 270

Index18-1148XX/49XXSHB0399Show/Hide Bookmarks

Seite 271 - Accessories

Index18-1248XX/49XXSHB0399Show/Hide Bookmarks

Seite 272

Technical Data3-748XX/49XXSHB0399( Controllers 4808 to 4813 (4Q controllers)Type 4808 4809 4811 4812 4813Order No.EVD4808-E-V014EVD4809-E-V014EVD4811-

Seite 273 - 13.1.1 Mains fuses

Technical Data3-848XX/49XXSHB03993.4 Dimensions3.4.1 Controller 4902 to 4X09X1 X2X3 X4 X5 X6 X7X8 X9X10 X11 V1 V2gacbdge”A”4900fikh”A”4900Str001FIG 4

Seite 274 - 13.1.2 Armature fuses

Technical Data3-948XX/49XXSHB03993.4.2 Controllers 4811 to 4813, 4911 to 49134900edbcagmnh4900Str002FIG 4-2 Dimensions of the controllers 4X11 to 4X1

Seite 275 - 13.1.4 Fuse holder

Technical Data3-1048XX/49XXSHB0399Show/Hide Bookmarks

Seite 276

Installation4-148XX/49XXSHB03994 Installation4.1 Mechanical installation4.1.1 Important notes( Ensure free installation space above and below the cont

Seite 277 - 13.2 Mains chokes

Contentsii48XX/49XXSHB003994.3 Connection 4-5...4.3.1 Power connection of standard controller 4-6...

Seite 278 - 4900Str092

Installation4-248XX/49XXSHB03994.2 Electrical installationFor information on the installation according to EMC, see chapter 4.44.2.1 Protection of per

Seite 279 - 4900Str093

Installation4-348XX/49XXSHB03994.2.2 Protection of the controllerStop!The controllers contain electrostatically sensitive components:Prior to assembly

Seite 280 - 4900Str094

Installation4-448XX/49XXSHB03994.2.4 Earthing of the control electronicsSingle drives( With factory setting, the reference potential GND of the contro

Seite 281 - 4900Str095

Installation4-548XX/49XXSHB03994.3 ConnectionConnection between controller and motorLenze controller Motor (to DIN 42017/VDE 0530 part 8)Function Ter

Seite 282 - 13.4 RFI filter

Installation4-648XX/49XXSHB03994.3.1 Power connection of standard controllerZ1K1F’1...F’3LKF’’1...F’’3L1 L2 L3L1 L2 L3L’1L’2L’3L1 L2 L3PE BF’4MM1AIKAB

Seite 283 - 4900Str097

Installation4-748XX/49XXSHB03994900Str128Z1K1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L2

Seite 284 - 240V~ to supply the fan

Installation4-848XX/49XXSHB03994900Str129Z1K1LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L2 L3PE BMM1AIKABS1 S2JI

Seite 285

Installation4-948XX/49XXSHB03994.3.2 Separate supply of the field-current bridge at a high motorfield voltageStop!Ensure correct phase connection of t

Seite 286

Installation4-1048XX/49XXSHB0399Z1K1F’1...F’3LKF’’1...F’’3L1 L2 L3L1 L2 L3L’1L’2L’3L1 L2 L3PE BF’4MM1AIKAB S1 S2JIK L1.2 L2.2 L3.2PEL3.1L1.1FF16A500V4

Seite 287

Installation4-1148XX/49XXSHB03994.3.3 Separate supply for the control electronicsStop!Ensure correct phase connection of the separate mains supply.Inc

Seite 288

Contentsiii48XX/49XXSHB00399Part D7 Configuration 7-1...7.1 Speed-controlled operation 7-1...

Seite 289 - Selection aid

Installation4-1248XX/49XXSHB03994900Str130Z1Q1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L

Seite 290

Installation4-1348XX/49XXSHB03994.3.4 Control connections15961596159615961596X9X6 X7X8X5X4X2X3X118915X1118915X10V1 V21234567891040 41 44 45K11K14A1 A2

Seite 291

Installation4-1448XX/49XXSHB03994.3.4.1 Connection of analog signals234165 78 109 61 62 63601234789+-X4168 kGNDX1IUIUS2 S1+-+--+8x 3,3nF168 k47 kGND16

Seite 292

Installation4-1548XX/49XXSHB0399Analog inputsTer minal Switch position Use Level Resolution1, 22S3ONOFFSetpoint 2with ground reference (factorysetting

Seite 293

Installation4-1648XX/49XXSHB0399Analog outputs (monitor outputs)Ter minal Switch position Use Level Resolution60 Internal ground, GND61 Actual current

Seite 294

Installation4-1748XX/49XXSHB03994.3.4.2 Connection of digital signals( All digital inputs and outputs are PLC compatible and separated from therest of

Seite 295 - Parameter setting

Installation4-1848XX/49XXSHB039921 22 2820 E2E1 E3 E4 39E5 41 44 4540 A2A1 A3A4 59A51 2 34 5 67 8910111213-+QSPX3 X43k3k3k3k3k3k3k3k50 mA50 mA50 mA50

Seite 296

Installation4-1948XX/49XXSHB0399Digital inputsName Ter minal Use(factory setting)Level for activation Programmingsee chapter20 Voltage supply 15V, 100

Seite 297

Installation4-2048XX/49XXSHB0399Relay outputTer minal Use(factory setting)4900Str063K11, K14 Floating relay output, contact load capacitiy: 50V / 0.5A

Seite 298

Installation4-2148XX/49XXSHB03994.3.5 Feedback systemsSeveral feedback systems can be connected to the controller and configured:( Armature voltage co

Seite 299

Contentsiv48XX/49XXSHB003997.5.5 Absolute value generator 7-71...7.5.6 Limitation elements 7-72...

Seite 300

Installation4-2248XX/49XXSHB0399The resolver signal or encoder signal can be output for following drives at the digitalfrequency output X8.( Connectio

Seite 301

Installation4-2348XX/49XXSHB0399Pin assignment of socket X5/X9:Pin 1 2 3 4 5 6 7 8 9Signal BAA VE9 GNDZZ LCBPin 8, LC ( ¥)- For encoders without lamp

Seite 302

Installation4-2448XX/49XXSHB03994.3.7 Digital frequency selection and encoder emulationDigital frequency input( Possible digital frequency signals:- I

Seite 303

Installation4-2548XX/49XXSHB0399Digital frequency output / encoder emulationThe output signal of the Sub-D socket X8 can be used for superimposed cont

Seite 304

Installation4-2648XX/49XXSHB03994.3.8 Serial interface RS232/485Danger!The interface RS232C/RS485 is not isolated, i.e. an additional electrical isola

Seite 305

Installation4-2748XX/49XXSHB03994.3.9 Fieldbus connectionNote!Special features of the controller variants V011 and V013:1. The interface module 2110IB

Seite 306

Installation4-2848XX/49XXSHB0399( Variant V013 with PROFIBUS interface moduleThe interface module type 2130IB connects Lenze controllers to the fast s

Seite 307

Installation4-2948XX/49XXSHB03994.4 Installation of a CE-typical drive system4.4.1 General notes( The electromagnetic compatibility of a machine depen

Seite 308

Installation4-3048XX/49XXSHB03994.4.2 Components of the CE-typical drive systemSystem component SpecificationController 4800/4900 DC controllersRFI fi

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Installation4-3148XX/49XXSHB0399Signal cables( Always screen digital and analog signal cables.- Always connect the signal cables over the shortest pos

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Contentsv48XX/49XXSHB00399Part E8 Troubleshooting and fault elimination 8-1...8.1 Troubleshooting 8-1...

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Installation4-3248XX/49XXSHB0399Grounding( Ensure a good equipotential bonding of all system parts (controller, RFI filter,mains choke, etc.) by cable

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Installation4-3348XX/49XXSHB03994900Str021LPE410813795112PEPE I K A B6FIG 4-23 Part of the CE-typical drive system with 4902 ... 4907 on a mounting pl

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Installation4-3448XX/49XXSHB03994900Str022llL1L2L3PE2 31011981211413L7546FIG 4-24 Part of the CE-typical drive system with 4X08/4X09 on a mounting pla

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Installation4-3548XX/49XXSHB03994900Str023llLL1L2L3PE2 3678910111215134FIG 4-25 Part of the CE-typical drive system with 4X11 ... 4X13 on a mounting p

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Installation4-3648XX/49XXSHB0399Show/Hide Bookmarks

Seite 316 - Explanations

EDS4900U--C00408852ManualPart CCommissioningDC speed controller4800/4900Show/Hide Bookmarks

Seite 317 - 15.9.2 Mains switch-off logic

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Commissioning5-148XX/49XXSHB03995 Commissioning5.1 Initial switch-onStop!Prior to initial switch-on of the controller, check the wiring for completene

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Commissioning5-248XX/49XXSHB0399Wiring recommendation for speed control with tachoZ1K1F’1...F’3LKF’’1...F’’3Q1L1L2L3PEL1 L2 L3L’1L’2L’3L1 L2 L3PEI K 2

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Commissioning5-348XX/49XXSHB0399The following table describes briefly how to commission a DC shunt motor with anattached tacho according to the exampl

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Contentsvi48XX/49XXSHB00399Part H12 Automation 12-1...12.1 LECOM1 interface 12-1...

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Commissioning5-448XX/49XXSHB03995.2 Input of the motor dataNoteFor internal calculations with field-weakening control, the exact input of thefollowing

Seite 323 - Signal-flow charts

Commissioning5-548XX/49XXSHB03995.3 Controller enableFor controller enable, the following conditions must be fulfilled:( Controller enable via termina

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Commissioning5-648XX/49XXSHB03995.4 Selection of direction of rotation and quick stopDirection of rotationThe polarity of the output voltage VAand thu

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Commissioning5-748XX/49XXSHB0399With the configurations C005 = -X2- or -X3- and activated angle controller(C254 > 0), the drive will be decelerated

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Commissioning5-848XX/49XXSHB03995.5 Changing the internal control structureThe internal control structure is adapted to the control task (e. g. speed

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Commissioning5-948XX/49XXSHB0399Freely assignable digital outputsThe controller provides 12 freely assignable digital outputs and a relay output.Thefr

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Commissioning5-1048XX/49XXSHB0399Freely assignable analog monitor outputsVia the monitor outputs X4/62, X4/63 und X8, internal signals can be output a

Seite 329

Commissioning5-1148XX/49XXSHB0399Show/Hide Bookmarks

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Commissioning5-1248XX/49XXSHB0399Show/Hide Bookmarks

Seite 331 - 17 Glossary

During operation6-148XX/49XXSHB03996 During operationThis chapter is part of the Lenze documentation structure.It remains free for the 48XX/49XX DC sp

Seite 332 - Glossary

Contentsvii48XX/49XXSHB00399Part K14 Selection aid 14-1...14.1 Assignment of controller and motor 14-1...

Seite 333 - 18 Table of keywords

EDS4900U--D00408853ManualPart DConfigurationCode tableDC speed controller4800/4900Show/Hide Bookmarks

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The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Configuration7-148XX/49XXSHB03997 Configuration7.1 Speed controlled operationFor standard applications, the drive can be immediately commissioned with

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Configuration7-248XX/49XXSHB03997.1.1.1 Main set-valueThe speed is determing via via the set-valueset(C046)and related to the adjustablevalue nmax(C01

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Configuration7-348XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC038¤ Inputpreselection:JOGset-value1 -1- Selection JOG1-2- Sele

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Configuration7-448XX/49XXSHB0399JOG set-value enabling with control via keypad or LECOM interfaceActive the JOG set-values under C045.Code NamePossibl

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Configuration7-548XX/49XXSHB0399952110 kW(lin.)S3/2+10 VRef.V = +10 ... 0 VIsetmin max4900Str029FIG 7-2 Connection diagram for external torque reducti

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Configuration7-648XX/49XXSHB03997.1.1.6 Acceleration and deceleration times Tir,TifEach acceleration or deceleration time refers to a speed change fro

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Configuration7-748XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC100*¤ Input:Additionalacceleration/decelerationtimes formainset-value-1

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Configuration7-848XX/49XXSHB0399Enable of additional acceleration and deceleration timesWith terminal control, the inputs must be assigned according t

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