Lenze GSS Bedienungsanleitung

BA 12.0023−EN.IPQÄ.IPQäOperating InstructionsGLL lGST, GFL, GKS/GKL, GKR, GSSGearboxL−force Geared Motors

Safety instructionsGeneral safety instructions for drive components2l 10BA 12.0023−EN 7.0Transport, storageƒ Transport and storage in a dry, low−vi

Safety instructionsGeneral safety instructions for drive components2l 11BA 12.0023−EN 7.0Corrosion protectionLenze offers paints with different r

Safety instructionsApplication as directed2l 12BA 12.0023−EN 7.02.2 Application as directedLow−voltage machines are no household appliances, they a

Safety instructionsResidual hazards2l 13BA 12.0023−EN 7.02.4 Residual hazardsProtection of personsƒ The motor surfaces can become very hot. Dange

Safety instructionsResidual hazardsTemperatures2l 14BA 12.0023−EN 7.02.4.1 Temperatures The permissible temperature range is determined by the foll

Product descriptionIdentification3l 15BA 12.0023−EN 7.03 Product descriptionƒ The most important technical data are given on the nameplate (struc

Product descriptionIdentification3l 16BA 12.0023−EN 7.0GKS3−stage 4−stageGSS2−stage 3−stageGKL GKR3−stage 2−stage

Product descriptionProduct features3l 17BA 12.0023−EN 7.03.2 Product featuresDesignDrive systems have a modular design.They consist of:ƒ Reductio

Product descriptionProduct features3l 18BA 12.0023−EN 7.0 Mounting position (A−F) and position of system modules (1−6) GSTTerminal box, Motec, con

Product descriptionProduct featuresNameplate3l 19BA 12.0023−EN 7.0 3.2.1 NameplateGeared motorStandard versionNameplate GNG−001.isoCSA/UL version

l 2BA 12.0023−EN 7.0, Please read these instructions before you start working!Follow the enclosed safety instructions.0Fig. 0Tab. 0

Product descriptionProduct featuresNameplate3l 20BA 12.0023−EN 7.0 Pos. Contents1 Manufacturer / production location2 Motor type / standard3 Gearbo

Product descriptionProduct features3l 21BA 12.0023−EN 7.0ExamplesThree−phase AC motor with square flange for direct gearbox attachmentStandard ve

Product descriptionProduct featuresProduct key3l 22BA 12.0023−EN 7.0 3.2.2 Product keyGeared motorsLLL LL − L L L L L L01234567Legend for prod

Product descriptionProduct featuresProduct key3l 23BA 12.0023−EN 7.0Legend for product key4Output designGVHSSolid shaft, smooth (without keyway)S

Product descriptionTransport weights3l 24BA 12.0023−EN 7.03.3 Transport weights Gearbox sizeGeared motorsMotor frame sizes063−LL 071−LL 080−LL 090−

Technical dataGeneral data and operating conditions4l 25BA 12.0023−EN 7.04 Technical data4.1 General data and operating conditions General data

Mechanical installationTransport equipment for gearbox5l 26BA 12.0023−EN 7.05 Mechanical installation} Danger!Only transport the drive with transpo

Mechanical installationTransport equipment for gearbox5l 27BA 12.0023−EN 7.0Gearbox size Threadmax. load carrying capacity of eye bolt to DIN 580

Mechanical installationStorage5l 28BA 12.0023−EN 7.05.2 StorageIf you do not install the gearbox immediately, ensure appropriate conditions of stor

Mechanical installationSpecified directions of rotation5l 29BA 12.0023−EN 7.05.3 Specified directions of rotation GST GFLGT−GNG−GST−008.iso/dms G

Contents il 3BA 12.0023−EN 7.01 About this documentation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical installationMountingPreparation5l 30BA 12.0023−EN 7.05.4 Mounting5.4.1 Preparation( Stop!Thoroughly remove anticorrosion agents from out

Mechanical installationMountingGeneral information about the assembly of drive systems5l 31BA 12.0023−EN 7.0 5.4.2 General information about the

Mechanical installationMountingAttachment of motors to gearboxes with bearing housing5l 32BA 12.0023−EN 7.05.4.4 Attachment of motors to gearboxes

Mechanical installationMountingCoupling hubs5l 33BA 12.0023−EN 7.0 5.4.5 Coupling hubs General) Note!Standard hubs, clamping hubs and clamping ri

Mechanical installationMountingCoupling hubs5l 34BA 12.0023−EN 7.0 5.4.5.2 Assembly of clamping ring hub123Fig. 4 Coupling1 Clamping ring hub2 Clam

Mechanical installationMountingAttachment of gearboxes with hollow shafts and keyway5l 35BA 12.0023−EN 7.05.4.5.3 Disassembly of clamping ring hu

Mechanical installationMountingAttachment of gearboxes with hollow shafts and keyway5l 36BA 12.0023−EN 7.0K12.0611Auxiliary tool (recommended dimen

Mechanical installationMountingMounting the shrink disc with a rotating cover5l 37BA 12.0023−EN 7.0Dismounting1. Undo axial gearbox locking in th

Mechanical installationMountingMounting the shrink disc with a rotating cover5l 38BA 12.0023−EN 7.0 5.4.7.1 Mounting the shrink discDepending on th

Mechanical installationMountingMounting the shrink disc with a rotating cover5l 39BA 12.0023−EN 7.0GT−GNG−003.iso/dmsFig. 8 Explanation: "on

Contentsil 4BA 12.0023−EN 7.05 Electrical installation 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical installationMountingMounting the shrink disc with a rotating cover5l 40BA 12.0023−EN 7.0Dismounting} Danger!Loose drive components or dr

Mechanical installationMountingMounting the fixed cover5l 41BA 12.0023−EN 7.0 5.4.8 Mounting the fixed coverfor size 09, 11 and 14) Note!This cov

Mechanical installationMountingMounting the hoseproof hollow shaft cover5l 42BA 12.0023−EN 7.05.4.9 Mounting the hoseproof hollow shaft cover for s

Mechanical installationMountingGearboxes with breathers5l 43BA 12.0023−EN 7.05.4.10 Gearboxes with breathers ( Stop!Do not place gearbox onto bre

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 44BA 12.0023−EN 7.05.4.11 Breather position, oil filling screw

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 45BA 12.0023−EN 7.0Helical gearbox GST 05 ... 14−2, foot mou

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 46BA 12.0023−EN 7.0 Helical gearbox GST 06...14−3A BC DE FGT−G

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 47BA 12.0023−EN 7.0 Shaft−mounted helical gearbox GFL 05 ...

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 48BA 12.0023−EN 7.0 Shaft−mounted helical gearbox GFL 06 ... 1

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 49BA 12.0023−EN 7.0 Helical bevel gearbox GKS 05...14−3A B C

About this documentation 1l 5BA 12.0023−EN 7.01 About this documentationContentsƒ These Operating Instructions are intended for safety−relevant o

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 50BA 12.0023−EN 7.0 Helical bevel gearbox GKS 05 ... 14−4A B C

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 51BA 12.0023−EN 7.0Helical−worm gearbox GSS 05 ... 07−2A B C

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 52BA 12.0023−EN 7.0 Helical−worm gearbox GSS 05...07−3A B C12*

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 53BA 12.0023−EN 7.0 Bevel gearbox GKRA B CD E FGT−GNG−GKR−2−

Mechanical installationMountingBreather position, oil filling screw and drain plug5l 54BA 12.0023−EN 7.0 Helical−bevel gearbox GKL 07...09−3A BC DE

Mechanical installationMountingGearbox with compensation container for mounting position C5l 55BA 12.0023−EN 7.0 5.4.12 Gearbox with compensation

Mechanical installationMountingGearbox with compensation container for mounting position C5l 56BA 12.0023−EN 7.0Mounting1. Mount gearbox in mountin

Electrical installationMotor connection6l 57BA 12.0023−EN 7.06 Electrical installation{ Danger!Electrical connections must only be carried out by

Commissioning and operationBefore switching on7l 58BA 12.0023−EN 7.07 Commissioning and operation( Stop!The drive may only be commissioned by skill

MaintenanceMaintenance intervals8l 59BA 12.0023−EN 7.08 MaintenanceLenze gearboxes and geared motors are filled with a drive and design−specific

About this documentationDocument history1l 6BA 12.0023−EN 7.0 1.1 Document historyMaterial number Version Description00 390 375 1.0 11/1995 TD09 1s

MaintenanceMaintenance intervals8l 60BA 12.0023−EN 7.0LubricantsType Specification Ambient temperature NoteCLP 460 Oil on mineral basis withadditiv

MaintenanceMaintenance operationsOpening the condensation drain hole8l 61BA 12.0023−EN 7.0 8.2 Maintenance operations8.2.1 Opening the condensati

MaintenanceMaintenance operationsLubricate roller bearings8l 62BA 12.0023−EN 7.0 8.2.2 Lubricate roller bearings The roller bearings on motors and

MaintenanceMaintenance operationsTable of lubricants8l 63BA 12.0023−EN 7.0 8.2.3 Table of lubricants ) Note!Please note that the recommendation o

MaintenanceMaintenance operationsTable of lubricants8l 64BA 12.0023−EN 7.0Ambient temperature [°C] −50 0 +50DIN 51

MaintenanceMaintenance operationsTable of lubricants8l 65BA 12.0023−EN 7.0Gearbox typeGSSGKK07Gearbox typeGKL, GST, GFL, GKS,GKR, GKK04 ... 06DIN

MaintenanceMaintenance operationsReplacing the lubricant8l 66BA 12.0023−EN 7.08.2.4 Replacing the lubricant( Stop!ƒ Gearbox should be warm.ƒ Secure

MaintenanceMaintenance operationsLubricant quantity8l 67BA 12.0023−EN 7.0 Pre−stage GSTLL−3; GKSLL−4; GSSLL−3MountingpositionA B C D E FGT−GNG−GS

MaintenanceMaintenance operationsLubricant quantity8l 68BA 12.0023−EN 7.0 Helical gearbox GSTLL−1L VAL / VBL (foot housing)MountingpositionA B C

MaintenanceMaintenance operationsLubricant quantity8l 69BA 12.0023−EN 7.0 Helical gearbox GSTLL−2L; −3L VAL / VBL (foot mounting)Mountingposition

About this documentationConventions used1l 7BA 12.0023−EN 7.0 1.2 Conventions usedThis documentation uses the following conventions to distinguis

MaintenanceMaintenance operationsLubricant quantity8l 70BA 12.0023−EN 7.0 Shaft−mounted helical gearbox GFLLL−2; −3MountingpositionA B C D E FGFL04

MaintenanceMaintenance operationsLubricant quantity8l 71BA 12.0023−EN 7.0 Bevel gearbox GKRMounting position A B CGKR03 0.35 0.35 0.35 / 0.4 *GKR

MaintenanceMaintenance operationsAmount of lubricant for combined mounting positions8l 72BA 12.0023−EN 7.0 8.2.6 Amount of lubricant for combined m

MaintenanceRepair8l 73BA 12.0023−EN 7.0Bevel gearbox GKR03 ... 05−2; VLLVersions VLR; VLLMounting position GKR03 GKR04 GKR05A0.350.4 0.8B C D E 0

MaintenanceSpare parts list, geared motors8l 74BA 12.0023−EN 7.08.5 Spare parts list, geared motors K12.0715−2

MaintenanceSpare parts list, gearbox and gearbox with variable speed drive8l 75BA 12.0023−EN 7.08.6 Spare parts list, gearbox and gearbox with va

MaintenanceOrder form8l 76BA 12.0023−EN 7.08.7 Order form Recipient: LenzePostcode / town, city:Fax no.:Sender Customer no.Street / PO box Order no

Troubleshooting and fault elimination 9l 77BA 12.0023−EN 7.09 Troubleshooting and fault elimination If any malfunctions should occur during opera

Notes!l 78BA 12.0023−EN 7.0

Notes !l 79BA 12.0023−EN 7.0

About this documentationNotes used1l 8BA 12.0023−EN 7.01.4 Notes usedThe following pictographs and signal words are used in this documentation to i

Q© 11/2011FLenze Drives GmbHPostfach 10 13 52D−31763 HamelnGermanyService Lenze Service GmbHBreslauer Straße 3D−32699 ExtertalGermany(+49(0)5154/ 8

Safety instructionsGeneral safety instructions for drive components2l 9BA 12.0023−EN 7.02 Safety instructions2.1 General safety instructions for