Lenze DISCO−Variable speed drive Bedienungsanleitung

BA 11.5032−EN.=<QÄ.=<QäOperating InstructionsGearbox lDISCO−Variable speed drive

Contentsil 10BA 11.5032−EN 3.01 Preface and general information 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents il 11BA 11.5032−EN 3.08 Troubleshooting and fault elimination 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface and general informationAbout these Operating Instructions1l 12BA 11.5032−EN 3.01 Preface and general information 1.1 About these Operating

Preface and general informationLenze drive systemsLabelling1l 13BA 11.5032−EN 3.01.4 Lenze drive systems1.4.1 LabellingLenze drive systems are un

Safety instructionsPersonnel responsible for safety2l 14BA 11.5032−EN 3.02 Safety instructions2.1 Personnel responsible for safetyOperatorƒ An oper

Safety instructionsDefinition of notes used2l 15BA 11.5032−EN 3.0 2.3 Definition of notes usedThe following pictographs and signal words are used

Technical dataProduct features3l 16BA 11.5032−EN 3.03 Technical dataƒ The most important technical data are provided on the nameplate (layout andco

Technical dataProduct features3l 17BA 11.5032−EN 3.0multi−stage helical, conical or worm gearboxes, can be used to adjust output speed to therequ

Technical dataTransport weights3l 18BA 11.5032−EN 3.03.2 Transport weights DISCO with GST helical gearboxGearbox sizeDrive size071−1 02 071−3 03

Technical dataOperating conditionsTemperatures3l 19BA 11.5032−EN 3.03.3 Operating conditions3.3.1 Temperatures ƒ DISCO: permissible ambient tempe

l 2BA 11.5032−EN 3.0Product keyDISCO variable speed drive with rear−mounted gearbox   −  D     −  Lengend for the prod

Mechanical installationStorage4l 20BA 11.5032−EN 3.04 Mechanical installation} Danger!Only transport the drive with transport equipment or hoists w

Electrical installationElectrical adjusting device5l 21BA 11.5032−EN 3.05 Electrical installation{ Danger!Electrical connections must only be car

Electrical installationElectrical adjusting deviceOperational check5l 22BA 11.5032−EN 3.04. The adjustment motor and actuator must stop.5. If the a

Commissioning and operationBefore switching on6l 23BA 11.5032−EN 3.06 Commissioning and operation( Stop!Commissioning of the drive only by qualif

MaintenanceOil filling quantities for DISCO gearboxes7l 24BA 11.5032−EN 3.07 MaintenanceThe DISCO drives are supplied with oil filling.) Note!ƒ Lub

MaintenanceOil filling quantities for DISCO gearboxesOil grades for DISCO variable speed drives7l 25BA 11.5032−EN 3.07.1.1 Oil grades for DISCO v

MaintenanceOil filling quantities for DISCO gearboxesBreather position, oil filling screw and drain plug7l 26BA 11.5032−EN 3.0 7.1.2 Breather posit

MaintenanceMaintenance intervals7l 27BA 11.5032−EN 3.07.2 Maintenance intervalsƒ The mechanical power transmission system is maintenance−free.ƒ N

Troubleshooting and fault elimination8l 28BA 11.5032−EN 3.08 Troubleshooting and fault elimination Fault Possible cause RemedyDrive does not startV

Disposal 9l 29BA 11.5032−EN 3.09 DisposalProtect the environment! Valuable materials can be recycled.What? Where?Transport material Pallets Retur

l 3BA 11.5032−EN 3.0DISCO variable speed drive without rear−mounted gearbox 11. 7  0   0 0. Lengend for the product key Product gro

AppendixSpare−parts listDISCO variable speed drive size 0210l 30BA 11.5032−EN 3.010 Appendix10.1 Spare−parts list 10.1.1 DISCO variable speed drive

Appendix 10l31BA 11.5032−EN 3.0Pos. Name0.25 Seal0.26 Seal0.28 Hexagon head cap screw0.29Locking washer for sizes 02−03Spring washer for sizes 04

AppendixDISCO variable speed drive size 0310l 32BA 11.5032−EN 3.010.1.2 DISCO variable speed drive size 03 2012202214410440144204421447144224423442

Appendix 10l33BA 11.5032−EN 3.0Pos. Name0.25 Seal0.26 Seal0.28 Hexagon head cap screw0.29Locking washer for sizes 02−03Spring washer for sizes 04

AppendixDISCO variable speed drive size 04−0710l 34BA 11.5032−EN 3.010.1.3 DISCO variable speed drive size 04−07 440144212014420220221447144104425

Appendix 10l35BA 11.5032−EN 3.0Pos. Name0.25 Seal0.26 Seal0.28 Hexagon head cap screw0.29Locking washer for sizes 02−03Spring washer for sizes 04

AppendixDISCO variable speed drive size 08−1810l 36BA 11.5032−EN 3.010.1.4 DISCO variable speed drive size 08−18 2212204420201441044214401 44711.08

Appendix 10l37BA 11.5032−EN 3.0Pos. Name0.25 Seal0.26 Seal0.28 Hexagon head cap screw0.29Locking washer for sizes 02−03Spring washer for sizes 04

AppendixSpeed adjustment mechanism, size 02−0710l 38BA 11.5032−EN 3.010.1.5 Speed adjustment mechanism, size 02−07

Appendix 10l39BA 11.5032−EN 3.0Pos. Name4.00 Spindle housing assembly4.01 Spindle housing4.02 Housing4.03 Spindle4.04 Guide part4.05 Shaft4.06 Ba

l 4BA 11.5032−EN 3.0 NameplateDISCO variable speed drive without rear−mounted gearbox GT−DISCO−002.isoPos. Contents1 Production location / Name of

AppendixSpeed adjustment mechanisms, size 08−1810l 40BA 11.5032−EN 3.010.1.6 Speed adjustment mechanisms, size 08−18

Appendix 10l41BA 11.5032−EN 3.0Pos. Name1.01 Housing1.02 Thrust collar1.03 Foot1.04 Set screw1.05 Seal−Lock hexagon nut1.06 Dowel pin1.07 Chees

Notes!l 42BA 11.5032−EN 3.0

Notes !l 43BA 11.5032−EN 3.0

QLenze Drives GmbHPostfach 10 13 52D−31763 HamelnGermanyBA 11.5032−EN 3.0 12/2008© 2008TD09(+49(0)5154/ 82−0( Service008000/ 2446877 (24

l 5BA 11.5032−EN 3.0Document historyMaterial number Version Description410700 1.0 09/1999 TD09 Completely revised483298 1.1 12/2003 TD09 Revised

l 6BA 11.5032−EN 3.0 Mounting position (A−F) and position of system modules (1−6) DISCO variable speed drive with helical gearboxGST − 1D VDR (f

l 7BA 11.5032−EN 3.0GST − DTerminal box: 2, 3, 4, 5Spindle housing: 2, 3, 4, 5 Handwheel/adjusting device: 2, 3, 4, 5A BC DE F

l 8BA 11.5032−EN 3.0DISCO variable speed drive with helical−bevel gearbox and helical−worm gearboxGKS − D / GSS − DSolid shaft: 2, 3, 8 (3+5)

l 9BA 11.5032−EN 3.0DISCO variable speed drive without rear−mounted gearbox 11.70Terminal box: 2, 3, 4, 5Handwheel/adjusting device: 2, 3, 4, 5