Lenze SCD Series Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - SCD Series

Installation and Operation ManualSCD Series

Seite 2 - TABLE OF CONTENTS

7MODEL OUTPUTNUMBER INPUT CURRENT POWER CURRENT(NOTE 1) HP kW PHASE (AMPS) (kVA) (AMPS)0 - 200 / 230 Vac STD THRUSD203Y 0.25 0.18 1 3.6 / 3.2 0.76 1.6

Seite 3 - THE SCD SUB-MICRO DRIVE

8MODEL OUTPUTNUMBER INPUT CURRENT POWER CURRENT(NOTE 1) HP kW PHASE (AMPS) (kVA) (AMPS)0 - 400 / 460 Vac STD THRUSD405 0.5 0.37 3 1.6 / 1.4 1.1 1.3 /

Seite 4 - 1.0 GENERAL

9WARNING!Severe damage to the drive can result if it is operated after a long period of storage or inactivitywithout reforming the DC bus capacitors!6

Seite 5 - 2.0 SCD DIMENSIONS

10In order to reform the capacitors and prepare the drive for operation after a long period of inactivity,apply input power to the drive for 8 hours p

Seite 6

117.1 INPUT VOLTAGE RATINGSSD200 Series drives are rated for 208/240 Vac, three phase, 50-60 Hz input. The drive will functionwith input voltages of 2

Seite 7

12MODEL AWG mm2MODEL AWG mm2MODEL AWG mm2MODEL AWG mm2SD203Y 14 2.5 SD203Y 14 2.5SD205Y 14 2.5 SD205(Y) 14 2.5 SD405 14 2.5 SD210Y 14 2.5 SD210(Y) 14

Seite 8

138.0 POWER WIRINGNote drive input and output current ratings and check applicable electrical codes for required wiretype and size, grounding requirem

Seite 9 - 4.0 SCD SPECIFICATIONS

14THREE PHASE INPUT(SD200, SD200Y, SD400,AND SD500 SERIES)3 PHASEAC MOTOR208/240 Vac SINGLE PHASE INPUT(SD200Y SERIES)DC BUSVOLTAGEOUTPUT (ALL SERIES)

Seite 10 - 5.0 SCD RATINGS

1510.0 CONTROL WIRING10.1 CONTROL WIRING VS. POWER WIRINGExternal control wiring MUST be run in a separate conduit away from all other input and outpu

Seite 11

16NOTE: When the drive is powered down, the input impedance of terminal TB-5/25 becomes 57kilohms. If TB-5/25 was programmed as a 4-20 mA input, the

Seite 12 - 6.0 INSTALLATION

Manual Number: IMSD01-e2TABLE OF CONTENTS 1.0 GENERAL... 1 2.0

Seite 13

17MOTOR OPERATED POT (MOP) / FLOATING POINT CONTROLTB-13B and TB-13C are used for this function, which controls the drive speed using contacts wiredto

Seite 14

18NOTE: The function of terminals TB-13A, TB-13B, TB-13C, TB-14, TB-15, TB-30, and TB-31 aredependent on the programming of certain parameters. Refe

Seite 15 - WIRE SIZE REQUIREMENTS

1911.2 TWO-WIRE START/STOP CONTROLShown below is the wiring diagram for a typical two-wire start/stop control scheme, using onemaintained contact (suc

Seite 16 - 8.0 POWER WIRING

2011.3 ALTERNATE TWO-WIRE START/STOP CONTROLShown below is the wiring diagram for an alternate two-wire start/stop control scheme, using onemaintained

Seite 17 - 9.0 SCD POWER WIRING DIAGRAM

2111.4 THREE-WIRE START/STOP CONTROLShown below is the wiring diagram for a typical three-wire start/stop control scheme, using momentarycontacts (suc

Seite 18 - 10.0 CONTROL WIRING

2211.5 SPEED POT AND PRESET SPEED CONTROLShown below is the wiring for SPEED POT and/or PRESET SPEED control, and either a two-wire orthree-wire start

Seite 19

2312.0 INITIAL POWER UP AND MOTOR ROTATIONIf input power has not been applied to the drive for a period of time exceeding three years (due tostorage,

Seite 20 - SCD TERMINAL

24Follow the procedure below to check the motor rotation. This procedure assumes that the drivehas been powered up for the first time, and that none

Seite 21 - (Refer to Appendix B)

25BUTTONSPress ModeUpper right decimal point blinksPress Mode to enter passwordDisplay reads "00"DISPLAYUse " and ! to scroll to thepas

Seite 22

26Press Mode to display presentparameter setting (example settingis 20.0)Upper right decimal point blinksUse " and ! to scroll to the desiredpara

Seite 23

INPUT POWER TERMINALSOUTPUT (MOTOR) TERMINALSDEVICENETTMTERMINALSTRIP(REMOVABLE)3-DIGIT LEDDISPLAYELECTRONICPROGRAMMINGMODULE (EPM)PROGRAMMINGBUTT

Seite 24

2713.1 SETTING VALUES IN TENTHS OF UNITS ABOVE 100Parameter settings and the keypad speed command can always be adjusted in tenths of unit incrementsf

Seite 25

2813.2 ELECTRONIC PROGRAMMING MODULE (EPM)Every SC Series drive has an Electronic Programming Module (EPM) installed on the main controlboard. The EP

Seite 26

29FACTORYNO. PARAMETER NAME RANGE OF ADJUSTMENTDEFAULT(NOTE 1)01 LINE VOLTAGE HIGH (01), LOW (02) HIGH (01)02 CARRIER FREQUENCY 4kHz (01), 6 kHz (02),

Seite 27

30FACTORYNO. PARAMETER NAME RANGE OF ADUSTMENT DEFAULT(NOTE 1)12 TB-13C FUNCTION NONE (01), 0-10 VDC (02), 4-20 mA (03), NONE (01)SELECT PRESET SPEED

Seite 28

31FACTORYNO. PARAMETER NAME RANGE OF ADJUSTMENTDEFAULT(NOTE 1)40 FREQUENCY SCALING 3.0 - 2000.0 Hz 60.0 Hz41 LOAD SCALING 10 - 200 % 200 %42 ACCEL / D

Seite 29

32FACTORYNO. PARAMETER NAME RANGE OF ADJUSTMENTDEFAULT(NOTE 1)C00 DNET NODE ADDRESS 0 - 63 63C01 DNET BAUD RATE 125 kbps (0), 250 kbps (1), 500 kbps

Seite 30

33NOTE: If this parameter is changed while the drive is running, the new value will not take effectuntil the drive is stopped.P02 CARRIER FREQUENCYTh

Seite 31

34NOTE 3: If this parameter is changed while the drive is running, the change will not take effect untilthe drive is stopped. Therefore, the allowab

Seite 32 - 14.0 PARAMETER MENU

35P04 STOP METHOD01 COAST TO STOP: When a STOP command is given, the drive shuts off the output to themotor, allowing it to coast freely to a stop.02

Seite 33 - PARAMETER MENU (CONT’D)

3606 AT SET SPEED: Closes if the drive is within + 0.5 Hz of the speed setpoint.07 ABOVE PRESET SPEED #3: Closes if the output frequency exceeds the

Seite 34

11.0 GENERAL1.1 PRODUCTS COVERED IN THIS MANUALThis manual covers the AC Tech SCD Series Variable Frequency Drive.1.2 PRODUCT CHANGESAC Technology Cor

Seite 35

37P10 TB-13A FUNCTION SELECTThis selects the function of terminal TB-13A. Closing TB-13A to TB-4 (or opening in the case ofsettings 7 and 10) activat

Seite 36

3802 0-10 VDC: Selects a 0-10 VDC signal (at TB-5/25) as the AUTO speed reference input.03 4-20 mA: Selects a 4-20 mA signal (at TB-5/25) as the AUT

Seite 37

3906 EXTERNAL FAULT: Sets TB-13C as a normally closed external fault input. If TB-13C isopen with respect to TB-4, the drive will fault.07 Factory R

Seite 38

40P19 ACCELERATION TIMEThis parameter sets the acceleration rate for all of the speed reference sources (keypad, speed pot, 4-20 mA, 0-10 VDC, jog, MO

Seite 39

41When using a 0-10 VDC or 4-20 mA analog speed reference signal, this parameter also sets the drivespeed that corresponds to the maximum analog input

Seite 40

42NOTE: If this parameter is changed while the drive is running, the new value will not take effectuntil the drive is stopped.P28 FIXED BOOSTFIXED BO

Seite 41

43SPEED # TB - 13A TB - 13B TB - 13C1 CLOSED OPEN OPEN2 OPEN CLOSED OPEN3 OPEN OPEN CLOSED4 CLOSED CLOSED OPEN5 CLOSED OPEN CLOSED6 OPEN CLOSED CLOSED

Seite 42

44Example: A machine produces 175 parts per hour when the motor is running at 60 Hz. Setting theSPEED SCALING to 175 will calibrate the drive's

Seite 43

4502 CLEAR: Erases the FAULT HISTORY (Parameter 50) entries.P48 PROGRAM SELECTIONThis is used to select whether the drive will operate according to t

Seite 44

46P50 FAULT HISTORYThe FAULT HISTORY stores the last eight faults that tripped the drive. Refer to Section 16.0 -TROUBLESHOOTING for a list of the fa

Seite 45

22.0 SCD DIMENSIONSINPUTHP kW VOLTAGE MODEL H W D P R0.25 0.18 208 / 240 SD203Y 5.75 (146) 2.88 (73) 3.94 (100) 0.80 (20) 4.37 (111)0.5 0.37 208 / 240

Seite 46

47P58 KEYPAD AND PROTECTION STATUSThis indicates the status of the buttons on the keypad, and the status of the protective circuitry in thedrive, usin

Seite 47

48P87 MOTOR RATED VOLTAGEWhen using the DeviceNet interface, this must be set to match the nameplate voltage rating of themotor.P88 MOTOR RATED FREQUE

Seite 48

4916.0 TROUBLESHOOTINGTo aid in troubleshooting, Parameters 50 through 60 can be accessed without entering the PASSWORD.Simply press the Mode button t

Seite 49

50FAULT MESSAGESFAULTAF High Temperature Fault: Ambient temperature is too high; Cooling fan has failed (if equipped).CF Control Fault: A blank EPM

Seite 50

5117.0 SCD DISPLAY MESSAGESThe following describes the various displays and messages that can appear on the SCD drive.17.1 SPEED DISPLAYIf the drive i

Seite 51

52DISPLAY DESCRIPTIONbr DC BRAKING: The DC braking circuit is activated.CL CURRENT LIMIT: The output current has exceeded the CURRENT LIMIT setting

Seite 52 - 16.0 TROUBLESHOOTING

53APPENDIX A - THROUGH-HOLE MOUNT OPTIONThe Through-Hole Mount option for the SCD drive allows the drive to be mounted with the heatsinkoutside of the

Seite 53 - FAULT MESSAGES

54NOTE 1: The N/A indication for dimensions F, J, and K indicate that the heatsinks for these modelshave fewer mounting holes than shown in the drawi

Seite 54 - 17.0 SCD DISPLAY MESSAGES

55THROUGH-HOLE DRAWING FOR 15 HP (11 kW) AND 20 HP (15 kW) MODELSThis drawing applies to the following models only: SD2150F, SD4150F, SD5150F, SD4200

Seite 55 - SPEED SOURCE DISPLAYS

56THROUGH-HOLE MOUNT DRAWING FOR 25 HP (18.5 kW) MODELSThis drawing applies to SD4250F and SD5250F models only.HEATSINK0.50 (13)1.00 (25)PANELCUTOUT0.

Seite 56

3INPUTHP kW VOLTAGE MODEL H W D P R3 2.2 208 / 240 SD230Y 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 3.25 (83)208 / 240 SD230 5.75 (146) 2.88 (73) 5.74

Seite 57

57APPENDIX B - DEVICENETTM CONTROLTABLE OF CONTENTSB.1 GENERAL...

Seite 58

58B.1 GENERALThe following information is provided to allow the SCD Series drive to operate on a DeviceNetTMnetwork; it is not intended to explain how

Seite 59

59If the power-up or reset sequence fails, the SCD drive will enter DeviceNet failure mode. In that case,the drive will not be accessible to the netw

Seite 60 - CONTROL

60The most versatile assemblies are #21 (selection 7) and #100 (selection 8). They allow RUNFORWARD and RUN REVERSE control as well as speed control.

Seite 61

61ID #25 - Speed Reference: To set the speed reference via the network, set this parameter toNETWORK REFERENCE. This parameter is mapped to AC/DC Dr

Seite 62

62B.5 CLASS IMPLEMENTATION DETAILSB.5.1 IDENTITY OBJECT - CLASS 0x01B.5.2 MESSAGE ROUTER OBJECT - CLASS 0x02ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VA

Seite 63

63B.5.3 DEVICENET OBJECT - CLASS 0x03SERVICE SERVICECODE CLASS INSTANCE NAME0x0E YES YES Get_Attribute_SingleMESSAGE ROUTER CLASS SERVICESIMPLEMENTED

Seite 64

64B.5.4 ASSEMBLY OBJECT - CLASS 0x04ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET REVISION UINT 22 GET MAXIMUM NUMBER USINT 20OF INSTANCES1 GET N

Seite 65 - IDENTITY CLASS SERVICES

65B.5.5 DEVICENET CONNECTION OBJECT - CLASS 0x05ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET REVISION UINT 11 GET STATE USINT 0 = Nonexistent1 =

Seite 66 - MESSAGE ROUTER CLASS SERVICES

66ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET STATE USINT 0 = Nonexistent1 = Configuring3 = Established4 = Timed Out2 GET INSTANCE TYPE USINT 1

Seite 67 - ASSEMBLY CLASS ATTRIBUTES

42.1 SCD THROUGH-HOLE MOUNT DIMENSIONSINPUTHP kW VOLTAGE MODEL H W D P1 0.75 208 / 240 SD210YF 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)208 / 240 SD2

Seite 68 - INSTANCE 0

67ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET STATE USINT 0 = Nonexistent1 = Configuring3 = Established4 = Timed Out2 GET INSTANCE TYPE USINT 1

Seite 69

68ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET STATE USINT 0 = Nonexistent1 = Configuring3 = Established4 = Timed Out2 GET INSTANCE TYPE USINT 1

Seite 70 - INSTANCE 3 - BIT STROBE

69NOTE: See next page for Parameter ListB.5.6 PARAMETER OBJECT - CLASS 0x0FSERVICE SERVICECODE CLASS INSTANCE NAME0x0E YES YES Get_Attribute_Single0x

Seite 71

70ID NO. PARAMETER OBJECT MAPPING1 OUTPUT FREQUENCY (0.1 Hz) 0x0F-1-12 OUTPUT VOLTAGE (V) 0x2A-1-173 OUTPUT CURRENT (100mA) 0x2A-1-94 OUTPUT POWER (W)

Seite 72 - PARAMETER CLASS SERVICES

71ID NO. OBJECT MAPPING41 ACT PARAMETER 1 LINE VOLTAGE 0x0F-41-142 ACT PARAMETER 2 CARRIER 0x0F-42-143 ACT PARAMETER 3 START 0x0F-43-144 ACT PARAME

Seite 73

72ID NO. OBJECT MAPPING80 ACT PARAMETER 40 TB30 MAX SCALING 0x0F-80-181 ACT RESERVED 41 TB31 MAX SCALING 0x0F-81-182 ACT PARAMETER 42 SECOND ACCEL/

Seite 74 - PARAMETER

73The SCD parameters that are accessible through the network are separated into 4 groups: Monitor andControl, Program, DNET Config, and Motor Data.

Seite 75

74ID NO.40 ACT EEPROM VERSION - PARAMTER VERSION INDENTIFICATION NUMBER41 ACT PARAMETER 1 LINE VOLTAGE42 ACT PARAMETER 2 CARRIER43 ACT PARAMETER 3

Seite 76 - GROUP 1 - INSTANCE 1

75ID NO.80 ACT PARAMETER 40 TB30 MAX SCALING81 ACT RESERVED 41 TB31 MAX SCALING82 ACT PARAMETER 42 SECOND ACCEL/DECEL TIME83 ACT RESERVED 4384 ACT

Seite 77 - NAME: "PROGRAM"

76ID NO.140 ACT PARAMETER C00 DEVICENET NODE ADDRESS141 ACT PARAMETER C01 DEVICENET BAUD RATE142 ACT PARAMETER C02 ACTION ON LOSS OF DEVICENET143 A

Seite 78

5INPUTHP kW VOLTAGE MODEL H W D P10 7.5 208 / 240 SD2100F 15.59 (396) 11.14 (283) 7.65 (194) 3.60 (91)400 / 480 SD4100F 11.59 (294) 11.14 (283) 7.65 (

Seite 79 - NAME: "DNET CONFIG"

77B.5.8 MOTOR DATA OBJECT - CLASS 0x28B.5.9 CONTOL SUPERVISOR OBJECT - CLASS 0x29ATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET REVISION UINT 12 G

Seite 80 - MOTOR DATA CLASS ATTRIBUTES

78If Attribute #5 NET CONTROL is set to 1, the RUN and STOP events are triggered according to thefollowing event table:NOTE: If ACT PARAMETER #17 DIR

Seite 81 - INSTANCE 1

79Fault Codes used in Attribute #13 FAULT CODE:FAULT CODE0x0000 NO FAULT0x2220 "OF" OUTPUT FAULT (OVERCURRENT)0x4310 "AF" HIGH T

Seite 82 - IMPLEMENTED FOR

80B.5.10 AC / DC DRIVE OBJECT - CLASS 0x2AATTRIBUTE ID ACCESS RULE NAME DATA TYPE VALUE1 GET REVISION UINT 12 GET NUMBER OF UINT 1INSTANCES1 GET NO. O

Seite 83 - AC DRIVE CLASS SERVICES

81B.6 DESCRIPTION OF DEVICENETTM PARAMETERSParameter ID 40 to 130 (AC Tech parameters 1 to 90) have been described in detail in Section 15.0 -DESCRIPT

Seite 84 - ACKNOWLEDGE HANDLER SERVICES

82DNET ID 126 ACT Par 86 MOTOR RATED CURRENTDNET ID 127 ACT Par 87 MOTOR RATED VOLTAGEDNET ID 128 ACT Par 88 MOTOR RATED FREQUENCYDNET ID 129 A

Seite 85 - PRESENT FAULT NAME

83DNET Par. ID 20 - CONTROL SOURCE: Must be set to NETWORK CONTROL before networkRUN FWD or RUN REV will be accepted.0 - Local control (from SCD term

Seite 86

84DNET Par. ID 25 - SPEED REFERENCE:0 - Local speed reference (SCD drive speed selection: keypad, presets, analog)1 - Network speed referenceObject M

Seite 87 - RUN STATUS

85DNET Par. ID 32: Reserved.DNET Par. ID 33 - AT REFERENCE STATUS (READ ONLY)0 - Actual speed is different than commanded speed.1 - Actual speed is e

Seite 88 - DESCRIPTION OF BITS

86DNET Par. ID 37: Reserved.DNET Par. ID 38 - KEYPAD COMMAND FREQUENCY: Allows the keypad speed (which isnormally accessed using the V and W buttons

Seite 89

6Storage Temperature -20 to 70 CAmbient Operating Temperature 0 to 50 C (up to 6 kHz carrier, derate above 6 kHz)Ambient Humidity < 95% (non

Seite 90 - * Implemented as RUN FORWARD

87OUTPUT ASSEMBLY DETAILS:BYTE BIT 7 BIT 6 BIT 5 BIT 4 BIT 3 BIT 2 BIT 1 BIT 00 RUN** Implemented as RUN FORWARD1 BASIC CONTACTOR OUTPUT ASSEMBLYBYTE

Seite 91 - BIT 2 BIT 1 BIT 0

88NOTE 2: Preset speeds are accepted only when DeviceNet control is set but NOT network reference.If network reference is set, preset speed control i

Seite 92 - 0 FAULTED

89DNET Par. ID 144 - DEVICENET INPUT ASSEMBLY SELECTION (ACT PARAM. C04):Select the input assembly, production size, and path for the following I/O co

Seite 93

90BYTE BIT 7 BIT 6 BIT 5 BIT 4 BIT 3 BIT 2 BIT 1 BIT 00 CONTROL READY RUNNING RUNNING FAULTED/FROM NET. REVERSE FORWARD TRIP54 EXTENDED MOTOR CONTROL

Seite 94 - 104 CUSTOM INPUT ASSEMBLY

91WORD BYTE BIT 7 BIT 6 BIT 5 BIT 4 BIT 3 BIT 2 BIT 1 BIT 00 FAULT DECEL ACCEL ROT. COM. RUNNING ENABLEDDIRECT. DIRECT.1 FREQ. FREQ. FREQ. FREQ. LOCAL

Seite 95 - LOCAL BITS REPRESENTATION

92DNET Par. ID 145 - CUSTOM INPUT ASSEMBLY WORD 0 ADDRESS (ACT Param. C05):DNET parameter ID whose value is placed in bytes 0 and 1 of Custom Input As

Seite 96 - LEFT DIGIT - CONTROL STATUS

93DNET Par. ID 150 - DEVICENET DIAGNOSTICS (ACT Parameter C10) (READ ONLY):See tables below:NO.0 LOCAL CONTROL1 NETWORK CONTROL2 ACT PARAMETER 14 - CO

Seite 97 - NETWORK TROUBLESHOOTING

94B.7 NETWORK TROUBLESHOOTINGTo aid in troubleshooting parameter number C10 can be accessed without entering PASSWORD.Simply press the MODE button twi

Seite 98 - EC DECLARATION OF CONFORMITY

EC DECLARATION OF CONFORMITYIn accordance with EN45014:1998Applied Council Directive(s): EMC Directive 89/336/EEC, as amended: 92/31/EECand Low Volta

Seite 99 - C Technology Corporation

AC Technology Corporation660 Douglas Street, Uxbridge MA 01569Sales: 800-217-9100, FAX: 508-278-7873Service: 508-278-9100 ext 125, FAX: 508-278-6620ww

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