EDS84DG752.J$3Ä.J$3äHardware Manual8400 motec 0.37 ... 7.5 kWE84DGxxxxxxxxxDecentralised frequency inverter L−force DrivesTranslation
About this documentationTerms and abbreviations used1 10EDS84DG752 EN 4.01.4 Terms and abbreviations usedTerm MeaningDevice size Used as generic te
Safety engineeringIntroduction8 100EDS84DG752 EN 4.08 Safety engineering8.1 IntroductionWith increasing automation, protection of persons against h
Safety engineeringImportant notes8 101EDS84DG752 EN 4.08.2 Important notesApplication as directedThe controllers that are equipped with safety en
Safety engineeringImportant notesHazard and risk analysis8 102EDS84DG752 EN 4.0 During operationAfter the installation is completed, the operator m
Safety engineeringBasics for safety sensors8 103EDS84DG752 EN 4.08.3 Basics for safety sensorsPassive sensorsPassive sensors are two−channel swit
Safety engineeringOperating modeIntroduction8 104EDS84DG752 EN 4.08.4 Operating mode8.4.1 IntroductionDue to safety option 10, the following safety
Safety engineeringOperating modeSafety status8 105EDS84DG752 EN 4.08.4.3 Safety statusWhen the controller is disconnected from the safety unit, t
Safety engineeringTechnical data8 106EDS84DG752 EN 4.08.5 Technical dataSupplyThe safe input and the output are isolated and designed for a low−vol
Safety engineeringTechnical data8 107EDS84DG752 EN 4.0Restriction of useThe operation of an integrated safety system is not permissible in earthe
Safety engineeringElectrical installation8 108EDS84DG752 EN 4.08.6 Electrical installationX61 − connection of safety system "Safety Option 10&
Safety engineeringCertification8 109EDS84DG752 EN 4.08.7 Certification Tip!The "TÜV Rheinland Group" certificate is available on the
About this documentationNotes used1 11EDS84DG752 EN 4.01.5 Notes usedThe following pictographs and signal words are used in this documentation to
Accessories (overview)Adapter plates (accessories)9 110EDS84DG752 EN 4.09 Accessories (overview)9.1 Adapter plates (accessories)For the mounting of
Accessories (overview)Plug connectors9 111EDS84DG752 EN 4.09.2 Plug connectorsBy default, cables for the connection of the mains and the motor ar
Accessories (overview)Internal brake resistors9 112EDS84DG752 EN 4.09.3 Internal brake resistorsProduct key Rated data − brake resistorController B
Accessories (overview)External brake resistors9 113EDS84DG752 EN 4.09.4 External brake resistorsProduct key Rated data − brake resistorController
Accessories (overview)Communication modulesCANopen9 114EDS84DG752 EN 4.09.5 Communication modules"Communication Units" are the communicat
Accessories (overview)Communication modulesPROFINET9 115EDS84DG752 EN 4.09.5.4 PROFINETFor fieldbus communication via PROFINET, the Communicatio
Accessories (overview)Keypad9 116EDS84DG752 EN 4.09.6 KeypadChecking or changing parameters by experienced users can be executed by means of akeypa
Accessories (overview)Safety engineering9 117EDS84DG752 EN 4.09.7 Safety engineering 8400 motec controllers can optionally be provided with integ
AppendixTotal index10118EDS84DG752 EN 4.010 Appendix10.1 Total index0 ... 98400 motec Set, motec Set, 24 AAccessories, 110 − Brake resistor, 95
AppendixTotal index10119EDS84DG752 EN 4.0KKeypad, 116 MMains current, 33 , 35 , 37 Mechanical installation, 60 Monitoring, Of the motor temp
Safety instructionsGeneral safety and application notes for Lenze controllers2 12EDS84DG752 EN 4.02 Safety instructions2.1 General safety and appli
AppendixTotal index10120EDS84DG752 EN 4.0VValidity, documentation, 7 WWall mounting, 73 Wiring, Brake resistor, 96 Wiring of control connections
© 06/2012FLenze Drives GmbHPostfach 10 13 52D−31763 HamelnGermanyService Lenze Service GmbHBreslauer Straße 3D−32699 ExtertalGermany(+49(0)5154
Safety instructionsGeneral safety and application notes for Lenze controllers2 13EDS84DG752 EN 4.0Application as directedControllers are componen
Safety instructionsGeneral safety and application notes for Lenze controllers2 14EDS84DG752 EN 4.0OperationIf necessary, systems including controll
Safety instructionsGeneral safety and application instructions for Lenze motors2 15EDS84DG752 EN 4.02.2 General safety and application instructio
Safety instructionsGeneral safety and application instructions for Lenze motors2 16EDS84DG752 EN 4.0InstallationEnsure an even surface, solid foot
Safety instructionsGeneral safety and application instructions for Lenze motors2 17EDS84DG752 EN 4.0Commissioning and operationBefore commissioni
Safety instructionsResidual hazards2 18EDS84DG752 EN 4.02.3 Residual hazardsProtection of personsƒ Switch off mains voltage before removing the con
Product descriptionSystem overview3 19EDS84DG752 EN 4.03 Product description3.1 System overview Overview of possible components of the 8400 motec
0Fig. 0Tab. 0
Product descriptionDevice features3 20EDS84DG752 EN 4.03.2 Device featuresƒ Compact motor inverterƒ Modular designƒ Part of the Inverter Drives 840
Product descriptionIdentification3 21EDS84DG752 EN 4.03.3 IdentificationDue to the modular design of the 8400 motec controllers, every unit has a
Product descriptionType codeIntroducing information3 22EDS84DG752 EN 4.03.4 Type code 3.4.1 Introducing informationDue to the modular structure o
Product descriptionType codeThe type codes3 23EDS84DG752 EN 4.0Communication UnitE84DGFC x x x xModule partCommunication Unit − 8400 motecCommun
Product descriptionType codeThe type codes3 24EDS84DG752 EN 4.08400 motec SetE84DV B x xxx x S x x x 2 x xProduct rangeInverter Drives 8400 motecV
Product descriptionOverview of control terminals3 25EDS84DG752 EN 4.03.5 Overview of control terminalsThe control terminals of the 8400 motec con
Technical dataGeneral data and operating conditions4 26EDS84DG752 EN 4.04 Technical data4.1 General data and operating conditions Conformity and
Technical dataGeneral data and operating conditions4 27EDS84DG752 EN 4.0Protection of persons and equipmentEnclosureEN 60529 IP65optional: IP66in
Technical dataGeneral data and operating conditions4 28EDS84DG752 EN 4.0Supply conditionsMains connectionPower systemTT, TN(with an earthedneutral)
Technical dataGeneral data and operating conditions4 29EDS84DG752 EN 4.0EMCNoise emission (in TN and TT mains)Cable−guidedEN 61800−3Motor mountin
Contents i 3EDS84DG752 EN 4.01 About this documentation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical dataGeneral data and operating conditions4 30EDS84DG752 EN 4.0 ControlControl modesVFCplus:l V/f control (linear or square−law)SLVC:l Sen
Technical dataRated dataOverview4 31EDS84DG752 EN 4.04.2 Rated data4.2.1 OverviewInput dataBasis of the dataMains Voltage Voltage range Frequency
Technical dataRated dataOverview4 32EDS84DG752 EN 4.0Power lossesPower loss PV [W]Type when operating with rated output current Iaratedwhen control
Technical dataRated dataOperation at rated mains voltage 400 V4 33EDS84DG752 EN 4.0 4.2.2 Operation at rated mains voltage 400 VBasis of the data
Technical dataRated dataOperation at rated mains voltage 400 V4 34EDS84DG752 EN 4.0 Fuses and cable cross−sectionsƒ Point−to−point connection − dir
Technical dataRated dataOperation at increased rated power at 400 V mains voltage4 35EDS84DG752 EN 4.0 4.2.3 Operation at increased rated power a
Technical dataRated dataOperation at increased rated power at 400 V mains voltage4 36EDS84DG752 EN 4.0 Switching frequency−dependent output current
Technical dataRated dataOperation with rated mains voltage 480 V4 37EDS84DG752 EN 4.0 4.2.4 Operation with rated mains voltage 480 VBasis of the
Technical dataRated dataOperation with rated mains voltage 480 V4 38EDS84DG752 EN 4.0 Fuses and cable cross−sectionsƒ Point−to−point connection − d
Technical dataSwitching frequency reduction4 39EDS84DG752 EN 4.04.3 Switching frequency reductionUnder certain operating conditions, the maximum
Contentsi 4EDS84DG752 EN 4.04.7 Control terminals 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical dataOvercurrent operation4 40EDS84DG752 EN 4.04.4 Overcurrent operation If the device utilisation Ixt exceeds the threshold set (C00064/1
Technical dataOvercurrent operation4 41EDS84DG752 EN 4.0 TypeIamax/IaN8 [%] in 15−s cycle f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz
Technical dataTerminal descriptionOverview4 42EDS84DG752 EN 4.04.5 Terminal description4.5.1 Overview0.37 ... 3 kWE84DGDV001WU − Wiring UnitX1/L1,
Technical dataTerminal descriptionOverview4 43EDS84DG752 EN 4.0 4 ... 7.5 kWE84DGDV087WU − Wiring UnitX2/U, V, W MotorX2/Rb1, Rb2 Brake resistorX
Technical dataPower terminals4 44EDS84DG752 EN 4.04.6 Power terminals0.37 ... 3 kW − X1E84DG032Terminal dataConductor cross−section Tightening torq
Technical dataPower terminalsMains connection4 45EDS84DG752 EN 4.0 4.6.1 Mains connectionPin / name Features Rated valueL1, L2, L3 Mains phases a
Technical dataControl terminals4 46EDS84DG752 EN 4.04.7 Control terminals DI1DI2DI3DI4DI5DO1RFRX4n. c.n. c.n. c.n. c.n. c.n. c.n. c.DI1DI2DI3DI4D
Technical dataControl terminals4 47EDS84DG752 EN 4.0Connection options for Communication Unit WUPlugs X3 X61 X4 X1Name Fieldbus Safety Digital in
Technical dataControl terminalsDigital inputs4 48EDS84DG752 EN 4.0 4.7.1 Digital inputsX4Pin / name Features Rated valueRFRDI1DI2DI3DI4DI5Controlle
Technical dataControl terminalsDigital inputs4 49EDS84DG752 EN 4.0PROFINETA4 DI − E84DGFCR9xx123451 24O2 DI23 GNDM12 femalesocket A−Coding4 DI15
Contents i 5EDS84DG752 EN 4.06.5 Setting with the diagnosis terminal (keypad) 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6
Technical dataControl terminalsDigital output4 50EDS84DG752 EN 4.0 4.7.2 Digital outputX4Pin / name Features Rated valueDO1 Digital output 24 V DC5
Technical dataControl terminalsCommunication connection4 51EDS84DG752 EN 4.04.7.5 Communication connection8400 motec enables communication via th
Technical dataDimensionsStandard motor mounting4 52EDS84DG752 EN 4.04.8 Dimensions4.8.1 Standard motor mountingE84DG...Dimensions − standard motor
Technical dataDimensionsWall mounting4 53EDS84DG752 EN 4.0 4.8.2 Wall mounting E84DGMWE1001Dimensions − wall mounting [mm]Type a b e b1 a1 e1 e2
InstallationImportant notes5 54EDS84DG752 EN 4.05 Installation5.1 Important notes Danger!Dangerous electrical voltageAll power terminals remain li
InstallationImportant notes5 55EDS84DG752 EN 4.0 Stop!The device contains components that can be destroyed by electrostaticdischarge!Before work
InstallationInstallation according to EMC (installation of a CE−typical drive system)Shielding5 56EDS84DG752 EN 4.05.2 Installation according to EM
InstallationInstallation according to EMC (installation of a CE−typical drive system)Motor cable5 57EDS84DG752 EN 4.05.2.2 Motor cableƒ Only use
InstallationInstallation according to EMC (installation of a CE−typical drive system)Control cables5 58EDS84DG752 EN 4.0Wiring on the motor side S
InstallationInstallation according to EMC (installation of a CE−typical drive system)Detecting and eliminating EMC interferences5 59EDS84DG752 EN
Contentsi 6EDS84DG752 EN 4.09.7 Safety engineering 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
InstallationMechanical installation5 60EDS84DG752 EN 4.05.3 Mechanical installationƒ If the cooling air is polluted (fluff, (conductive) dust, soot
InstallationElectrical installationPower connections5 61EDS84DG752 EN 4.05.4 Electrical installation5.4.1 Power connectionsPrinciple circuit diag
InstallationElectrical installationWiring of control connections5 62EDS84DG752 EN 4.0 5.4.2 Wiring of control connectionsPrinciple circuit diagramX
InstallationElectrical installationWiring of control connections5 63EDS84DG752 EN 4.0 X4 − E84DGFCxxNx (AS−i, CAN, PROFIBUS, PROFINET, EtherNet/I
InstallationInstallation of 8400 motec pre−assembled on the motorPlug at the Wiring Unit5 64EDS84DG752 EN 4.05.5 Installation of 8400 motec pre−ass
InstallationInstallation of 8400 motec pre−assembled on the motorAttaching the cable gland5 65EDS84DG752 EN 4.0 5.5.2 Attaching the cable gland0.
InstallationInstallation of 8400 motec pre−assembled on the motorAttaching the cable gland5 66EDS84DG752 EN 4.0 4 ... 7.5 kWIn order to be able to
InstallationRetrofitting the 8400 motec controllerPreparing a motor for the 8400 motec installation5 67EDS84DG752 EN 4.05.6 Retrofitting the 8400
InstallationRetrofitting the 8400 motec controllerMounting the Wiring Unit5 68EDS84DG752 EN 4.05.6.2 Mounting the Wiring Unit0.37 ... 3 kWBefore be
InstallationRetrofitting the 8400 motec controllerMounting of the Communication Unit5 69EDS84DG752 EN 4.04 ... 7.5 kWThe Wiring Unit is mounted t
About this documentationValidity information1 7EDS84DG752 EN 4.01 About this documentation1.1 Validity informationContentsThis Hardware Manual in
InstallationRetrofitting the 8400 motec controllerSettings at the Drive Unit5 70EDS84DG752 EN 4.04 ... 7.5 kWThe CU can be extended with accessorie
InstallationRetrofitting the 8400 motec controllerMounting of the Drive Unit5 71EDS84DG752 EN 4.04 ... 7.5 kWThe DU has already been mounted with
InstallationMeasures when drive is used in IT systems5 72EDS84DG752 EN 4.05.7 Measures when drive is used in IT systemsIf the drive is mounted with
InstallationWall mounting of 8400 motec controller5 73EDS84DG752 EN 4.05.8 Wall mounting of 8400 motec controllerWall mounting requires optional
CommissioningBefore switching on6 74EDS84DG752 EN 4.06 Commissioning Note!ƒ Please observe the general safety instructions ( 12).ƒ Please obse
CommissioningBefore switching on6 75EDS84DG752 EN 4.0Notes for motor operation Danger!ƒ For thermal reasons, continuous operation of self−venti
CommissioningQuick commissioning6 76EDS84DG752 EN 4.06.2 Quick commissioning Stop!Automatic motor startIn "Local mode" The auto−start o
CommissioningQuick commissioningGeneral configuration settings6 77EDS84DG752 EN 4.0 6.2.1 General configuration settingsFor initial commissioning
CommissioningQuick commissioningGeneral configuration settings6 78EDS84DG752 EN 4.0 Setting elements 4 ... 7.5 kWThe setting elements are located o
CommissioningQuick commissioningGeneral configuration settings6 79EDS84DG752 EN 4.0 Possible settings with DIP1 (Lenze setting bold)DIP1 SwitchDe
About this documentationDocument history1 8EDS84DG752 EN 4.01.2 Document historyMaterial number Version Description.J$3 4.0 06/2012 TD15 General re
CommissioningQuick commissioningGeneral configuration settings6 80EDS84DG752 EN 4.0Control modesDIP2/5−7Description(DIx High)9(local mode)The tec
CommissioningQuick commissioningGeneral configuration settings6 81EDS84DG752 EN 4.0Possible settings with P2 "Speed"With P2, a motor sp
CommissioningQuick commissioningGeneral configuration settings6 82EDS84DG752 EN 4.0Preconditions for initial switch−onƒ The wiring unit is mounted
CommissioningQuick commissioningCommissioning steps6 83EDS84DG752 EN 4.06.2.2 Commissioning stepsCommissioningProceed step by step:ƒ Switch on th
CommissioningHandling of the keypad6 84EDS84DG752 EN 4.06.3 Handling of the keypadThe keypad X401 serves to quickly and easily set parameters and d
CommissioningHandling of the keypad6 85EDS84DG752 EN 4.0User menuThe user menu can be freely configured in C00517 and contains the following para
CommissioningHandling of the keypad6 86EDS84DG752 EN 4.0General operation1. Select the desired menu using the navigation key /.– The navigation k
CommissioningOverview of the commissioning steps with keypadKeypad control6 87EDS84DG752 EN 4.06.4 Overview of the commissioning steps with keypa
CommissioningOverview of the commissioning steps with keypadKeypad control6 88EDS84DG752 EN 4.03. Check switch at the bottom of the drive unit:DIP1
CommissioningOverview of the commissioning steps with keypadKeypad control6 89EDS84DG752 EN 4.09. Enable controller: Set RFR to HIGH potential.10
About this documentationConventions used1 9EDS84DG752 EN 4.01.3 Conventions usedThis documentation uses the following conventions to distinguish
CommissioningOverview of the commissioning steps with keypadKeypad control6 90EDS84DG752 EN 4.0 Note!In the Lenze setting, the V/f characteristic
CommissioningOverview of the commissioning steps with keypadShort overview of the parameters for quick commissioning6 91EDS84DG752 EN 4.06.4.2 Sh
CommissioningSetting with the diagnosis terminal (keypad)6 92EDS84DG752 EN 4.06.5 Setting with the diagnosis terminal (keypad)The controller can al
CommissioningDiagnosticsDrive diagnostics via the integrated display6 93EDS84DG752 EN 4.06.6 Diagnostics6.6.1 Drive diagnostics via the integrate
Braking operationBraking operation without additional measures7 94EDS84DG752 EN 4.07 Braking operation 7.1 Braking operation without additional mea
Braking operationBraking operation with brake resistorSelection of the brake resistors7 95EDS84DG752 EN 4.07.2 Braking operation with brake resis
Braking operationBraking operation with brake resistorWiring of brake resistor7 96EDS84DG752 EN 4.0 7.2.2 Wiring of brake resistor Danger!Hazardou
Braking operationBraking operation with brake resistorWiring of brake resistor7 97EDS84DG752 EN 4.0Wiring principleRBRB1 RB2< 0.5 mPET1 T2RB
Braking operationBraking operation with brake resistorWiring of brake resistor7 98EDS84DG752 EN 4.0Evaluation of the thermal contact via digital in
Braking operationOperation with spring−applied brakeIntroduction7 99EDS84DG752 EN 4.07.3 Operation with spring−applied brake7.3.1 IntroductionLen
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